Red Baron Speed of Newberg

My Name is Symon Powlison and this is my journey of how I got my Mazdaspeed3 and the Mazda community that became my family. 

Let’s head back in time a bit, I was a broke high school student and I had just bought a 1997 dodge avenger, while my friends had all dabbled with modifying their cars at the time, I had not, but I knew I wanted to. The avenger came with an exhaust that sounded ok and some wheels and that’s about it.

When I showed my new car to my best friend Barett (yes Corksport Barett) and talked about build aspirations that never happened, we decided that we both wanted new stereo and subs, 2007-2008 was the time for loud music and lots of bass lol, “Darude Sandstorm” anyone? 

I had a lot of fun with that car but long story short the car was towed away late in the night for having a flat tire in a parking lot. Now with little to no money and my little avenger was never to be seen again. All is not lost though because those early years with that car started me on a slow trek of building my own “Racecar” later in life it was the catalyst that started it all. 

Fast forward to the year 2012, I’m a bit more established now and I’m getting ready to deploy at the first of the year for 10 months, when my Co-Worker decides to buy a BMW 335i, I made the brash decision to follow suit and I purchased a 2004 Audi S4, my wife was needing a new car anyway so I gave her the Kia Optima I had purchased a few months back. 

Everybody was happy because I got my car and my wife got a brand new Kia! My Audi came with Tien lower springs, a nice fender roll job, and a Magna-flow exhaust. The roar of the V8 through the exhaust was great, it had quick get up and go and it looked amazing in the brilliant red paint. This was my first experience with a “quick” car and I was hooked, but with Audi’s, I had no idea how to even begin to work on it if it had problems, and neither did anybody close to me. This is when I knew this wouldn’t last but I thoroughly enjoyed it when I had it. 

Symon Powlison CorkSport Mazdaspeed3
Symon Powlison

During deployment, I would leave my Audi in the hands of Barett, and return to resume driving bliss with the car, until I left again except this time it would be for nearly 3 years. My wife and I left for Korea in the middle of 2014. My car was out of my possession longer than in my possession and thus while my time away I grew apart from my Audi and wanted something new, different, I wanted a hatchback. 

I always liked the way hatches look, the bodylines, the mildly flared fenders, the base stance of the hatchback drew me in. I spent countless hours looking at every model of hot hatches, tirelessly and sometimes redundantly, maybe I could afford this or maybe I should buy. I decided to call Barett from Korea and told him I was coming home and I wanted to sell the Audi and get something I truly desired. 

He mentioned getting a Mazdaspeed3, I had seen some videos about them but I was rather set on an all-wheel-drive hatch to drive in the snow, but that was dumb because I hate driving in the snow lol. I decided to give the Speed a deep dive look and man I was impressed, not to mention I had an endless resource if I needed any help. 

I was sold, the price was right, the whole car package was right, it checked all my boxes, I wanted a turbo 4cyl with good base stats, something reliable to a degree, and something that I could learn to modify and have help if anything breaks. 

I arrived home in the spring of 2017, and scoured the interwebz and found the speed of my dreams, a velocity red 2013 tech package mazdaspeed3 with 69k on the dash. With what money I had left in savings, a small income, and an Audi for a deposit. I marched down to the dealership and literally, 6 hours later I walked out of there with my dream car. 

Symon Powlison CorkSport Mazdaspeed3
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Funny side note here, when I took the MS3 for a test drive I was by myself, I never drove a 6-speed manual car before and didn’t know how to put the car in reverse, so here I am sitting in somebody’s driveway (huge facepalm) trying to figure out how to put the car in reverse when the homeowner comes out and asks if I need help. I tell him the story he laughs and gives me a push to send me on my way back to the dealer. 

That test drive officially sold me on the car, I can still remember the first time starting that car and the first time I hit 15psi of boost, it was amazing and probably the coolest feeling ever while driving. I couldn’t wait to show my wife, I ripped the speed all the way home, and it was nothing but smiles per gallon. I couldn’t have been happier. I am honored to have such a loving wife who was just as excited for me to have a car I desired so much. This was my very first and only turbo car I’ve ever owned and every time the car plants my back to the seat I can help but grin from ear to ear. 

I kept the car stock for a year on the dot before I started modifying it, if you’re keeping track it’s now April 2018. I purchased all the necessary supporting mods to keep it from going ZZB. I bought an Access port, HPFP Internals, intake, and pro tune and man did that little K04 come alive, a few other supporting mods like exhaust and rear sway bar brought the Mazdaspeed to a different level. 

Symon Powlison CorkSport Mazdaspeed3
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The Speed had no changes for another year or less (early spring 2019), finally, it was time for power mods, big turbo, big FMIC, lots of little bits like injector seals, short shifter, motor mounts, and getting a tune from Purple Drank. The car became a monster, smiles turned to white knuckles gripping the wheel from torque steer, turbo noises for days, and a singing bypass valve that subtly lets you know it’s there on any occasion. 

That kept me satisfied for another year till now, this plan is to do both manifolds, cams, and EWG. *Hurray for race car noises*. The transformation of my Speed over the last 3 years has been a rewarding experience, providing me with knowledge and experience and confidence to be able to tackle any problems or situations previously I would have avoided or paid an overpriced shop to fix.

This is the best part of the community I joined when I bought my speed, all the experiences and knowledge that has been shared with me have been nothing short of amazing and I’m truly grateful for the speed community. My wife and I don’t take a lot of vacations, but the two events that come up in the year that you can’t miss are Mazda events. 

Symon Powlison CorkSport Mazdaspeed3
Shop Gen 1 and Gen 2 Mazdaspeed 3

I didn’t know that I could miss Idaho as much as I would when I have to leave Papa Keith’s Mazda Takeover event in Boise after a 4-day party. The big bear puts on an amazing event yearly and when it wraps up the withdrawals of it kick in. Those pains are subsided though just two months later when we all get to catch up for CorkSport’s Dyno Day’s! The event that the CorkSport crew puts together is a blast, its high tempo 2-day event that brings our Mazda community together in the Pacific Northwest, I have seen people from British Columbia to Utah come all the way to Vancouver, WA for this event. 

These two trips are something that flows into my DNA and I can’t imagine my life without experiencing them or the people I’ve met along the way. My wife and I look forward to these weekends as I’m sure anyone who has gone to them at least once will, we love spending time with our extended Mazda family and I wouldn’t change it for the world. 

In closing, to say that a car would change my life would be an understatement, but it did and I wouldn’t want it any other way, so if you see the Red Baron Speed of Newberg out and about, come up and say hi and chat for a minute. I hope to see you all at future events, keep hitting that Boost, and stay safe. See you all on the road.

  • Symon

Mazdaslow to Mazdaspeed

Let me take you to an extraordinarily dull time in my life, the last time I started my Mazdaspeed when it was still stock.

September 14th, 2018 was a beautiful September day in Washington. I started my car at 6:45 am, just like every other weekday. The Speed3 burbled to life, but it was relatively quiet, flat, and a bit uninteresting. No one knew I was leaving for work – I wasn’t shaking any windows, but that was going to change.

CorkSport mod budget. Employee incentive.
At CorkSport

Once I arrived at work and spread some Friday cheer, I settled in. Almost immediately, I could feel the pile of parts in the corner behind my desk, glaring at the back of my head. I thought to myself, “Don’t turn around – focus damn it!” The day had finally come – install day. Thankfully with our awesome half-day Fridays, I was out of the office and on my way to Brett’s house before 12:30 pm. 

After we loaded up Brett’s Rodeo with a load of parts, we set sail to our destination, a place where many tears have been shed, knuckles have been busted, and where dreams have come true; Brett’s garage. Every tool you’ve ever needed and gadgets you didn’t know existed. There were even a few specialty items present, that if he didn’t have quite frankly, this couldn’t have happened.

CorkSport employee mazdaspeed getting washed
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We started with thorough degreasing of the engine bay and setting up the essential supplies- because what is an install day without beer and snacks! Once the car has cooled down, I started with taking out the battery box, intake, and intercooler; and then the fun really started. I’ve read the horror stories, I’ve watched the videos, and I thought I spent enough time mentally preparing myself for what was about to come – I was wrong.

The Downpipe

We all know about the Mazdaspeed downpipe on our cars. The devil engineered the placement of this thing, and he had his minions tighten the bolts. There isn’t enough PB blaster in the world to help the corrosion and excessive heat that these bolts withstand. We got the first one out with little to no issue, but it just got progressively harder from there. It was only a matter of time before rounding off the edges of that last bolt. Thankfully Brett has an extractor tool that we hammered on there, and with the small act of god, it was successfully extracted.

My experience with removing the downpipe from the exhaust, as is everyone’s experience, was different. Mine was influenced by the previous owner adding a 2.5″ resonated exhaust on it from the second cat back. The downpipe didn’t want to come out until I wiggled a pry bar in between the flange and put Brett’s Caliper spreader in there (again tools I didn’t even know I needed) and applied sheer grunt force. I got the flange to bend, and after learning a few new choice words, we got it out. By this time, it was 11:30 pm, and we still had a few other things to unbolt before the exhaust came out. Instead of using power tools and waking every neighbor up in a two-block radius, we called it a night.

The Morning After

After some much-needed coffee, we made it back from the hardware store (replaced the downpipe nut from hell) it’s time to party. We started with sliding in my new downpipe with the High flow Cat what a breeze compared to taking it out. Next came my intake, I went with the 3.5″ so I don’t have to buy another one when I finally go with our CorkSport CST4 turbo. Still might go with the new CST5. Then I put in my ECU Relocation Box, and I have to say, what a clean looking piece to have in your engine bay! 

CorkSport Mazdaspeed engine bay parts TMIC with Intake, battery box, turbo
Mazdaspeed 3 TMIC Top Mount Intercooler

We changed out the OEM spark plugs for some NGK 6510 gapped to .026 and started to put on my new TMIC that is rated up to 450WHP after we got the TMIC it was time to put on my shiny new boost tubes Engine bay= Complete.

Now time to get underneath and put on my highly anticipated Non-Resonated Cat-Back exhaust and my Stage II RMM. Goodbye, torque steer! Once we had the exhaust mostly in place, I realized if I didn’t have the CS exhaust hangers I would have been in trouble. The person before me had his exhaust welded quite poorly in place of the hangers, and I didn’t have an option to use my OEM ones. 

Moment of Truth

After everything was double-checked and rechecked, it was time for the moment of truth. I hooked up my battery, I flashed my new tune from Erik Bjork at Drama Tune, and now it was Go Time! I will say hearing my car make those sweet sounds was one of the best moments of my life. I’ve been waiting for this moment since I purchased my car, and it was one of the most surreal experiences I have ever had.

We let the car run for a few minutes and checked to make sure I didn’t have any leaks, and then we headed out for a test drive.

In the immortal words of George Takei “Oh My!”

That was my thought, EVEN on just a base map. My car felt and sounded 1000% different than before. The intake was amplifying fun new mechanical noises – like I was hearing my turbo and BOV dance for the first time. The crackle from the exhaust on a hard 2nd to 3rd upshift was intoxicating, all the while my RMM putting in work to make sure I didn’t torque steer into someone’s front lawn. What an experience! I would even call this life-changing for me. The funny part of the story is that I wasn’t planning on buying all these items at once – true intentions of a foolish car enthusiast. Thankfully for me, I have a fantastic career within CorkSport and have a great friend who helped me make my dreams come true. Who wants a stock car when you work for the number one place in the world for Mazda Performance, not this guy?

Mazdaspeed 3 2010-2013 Front Gray with CorkSport hood scoop
Zach from CorkSport

Keep an eye out for my turbo blog, because it’s only a matter of time until the mod bug bites me again.

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4th Gen Mazda 3 Sport Springs

The 2019+ 4th generation Mazda 3 is a car that certainly divided opinions when it came out. From its divisive looks to the new torsion beam suspension, even we weren’t quite sure what to make of it at first. However, we have since fallen in love with our shop 4th GEN, a big part of it is what we are releasing today: the CorkSport Performance Lowering Springs for 2019+ Mazda 3 (Sedan & Hatchback for both AWD & FWD). Give your new Mazda 3 an aggressive look that is sure to turn heads while improving the handling for those twisty backroads!

2019-2021 Mazda 3 lowering springs
Gen 4 Lowering Springs

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Let’s start off with the elephant in the room: ride height. When we developed these springs, it was somewhat difficult as we had to account for different body styles, transmission options, and now even driveline options. With all things taken into account, we found the right range of ride height that looks great on the lightest, heaviest, and all options in between.

The perfect balance of lowering for the 2020 Mazda 3
Why Lowering Springs?

On the lightest GEN4: hatchback, front-wheel drive, manual trans, the CS Mazdsa 3 lowering springs offer 1.5” front and 1.8” rear ride height drop. On the heaviest GEN4: sedan, all-wheel drive, auto trans, the CS lowering springs offer 1.6” front and 2.2” rear ride height drop. Depending on your vehicle’s options, you will end up at or between these extremes. Don’t worry though, your ride ends up sitting level no matter what combination of options you have. The images below show the lightest (upper) and heaviest (lower) Mazda 3.

AWD Mazda 3 low down springs
CorkSport

We also focused heavily on improving the handling with the CS GEN4 MZ3 lowering springs. A lower ride height means a lower center of gravity which when combined with a stiffer spring rate, means less body roll. This improves handling feel and driver confidence when attacking a backroad. We even increased the rear spring rate more than the front to reduce understeer and help with turn-in.

2019-2021 Mazda 3 lowering springs
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The CorkSport 2019+ Mazdaa3 springs went through a few different iterations of spring rate and ride height before we found the best balance of ride quality, handling, and appearance. The final spring rates are 3.4K front and 5.9K rear. Compared to the OEM rates of 2.23K front, 4.20K rear, we made a decent jump in rate; however, the new springs are well within the OEM damping rates. The ride is obviously stiffer than OEM yet is not bouncy and you can still comfortably daily drive on the springs.

The perfect lowered stance for your 4th Gen Mazda3
CorkSport

During development, we even tested for the natural frequency changes in the suspension from installing lowering springs. Essentially, the natural frequency is a good way to compare how “stiff” one car feels compared to another, even if their suspensions are different (for more background info on natural frequency, check out this blog). We went from an OEM of ~1.6Hz front and rear to 1.75Hz front and 1.8Hz rear on the CS lowering springs. This increase is enough to feel “sporty” but not enough that it will ruin your drive to work.

FWD or AWD the springs work on all 2020 MZ3
Gen 4 Springs

As with all CS lowering springs, they are a direct fit install that can completely change your car in only a few hours. The only permanent modifications are trimming the OEM bump stops to account for the lower ride height. To ensure they will last as long as your car, each spring is made out of high tensile strength spring steel, which is then powder-coated blue for corrosion resistance and a great look. The rear springs even include spring silencers to prevent any added noise from the lowering springs.

The CorkSport GEN4 Mazda 3 Lowering Springs have really changed our opinion on the new body style. With the right set of wheels, our CS shop car turns heads all day long and would fit right in at any car show. If you’re ready to upgrade your 3’s handling and give it an aggressive look, we are happy to help! Give us a call if you have any questions, and be sure to check out the product video on the web listing!

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Performance Parts for the 4th Gen Mazda 3

Today we are going to lay it all out; we are going to tell you about what we are working on for your Mazda 3 and WE ARE EXCITED!  Who are we?  If you don’t know already, we are CorkSport Mazda Performance based out of Vancouver, Washington.  We are the number one Performance Aftermarket Mazda Parts Company and we have set our sights on the 4th Generation Mazda 3.

Below are the first projects we are developing for the 4th Gen Mazda 3 and CX30.  Engine performance, suspension performance, and styling are all covered here and we are closer to launch than you may realize.  Sit back and enjoy, there’s a lot here and we want you to see it all. 

White 4th Gen Mazda 3
CorkSport – Lowered on CS Springs

One of the most sought-after and anticipated performance items for the 2019+ Mazda 3 are the CorkSport Lowering Springs.   The CS springs provide the most aggressive drop on the market today while providing a sporty and comfortable ride for daily driver use.  With that, we have confirmed fitment on FWD manual transmission hatch and AWD automatic transmission sedan.  We found that the Auto AWD Sedan rides just slightly lower, but is still within proper ride height for suspension function.

Blue CorkSport Mazda 3 lowering springs
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We design our springs with more than just looks in mind (but they do look great).  Spring rates and suspension frequency are critical to performance and comfort.  With that being said we increased the front spring rate 52% and rear rate 40% based on the OEM 2019 FWD Hatch MT springs.  

Mazda 3 Hatch Back stance with lowering springs
White Mazda 3 Rear Stance with Springs and Axle Back Exhaust

Now if you’re looking at the images and thinking “Damn those wheels look good” then you are correct and we agree; they look amazing and fit the car and CorkSport springs perfectly.  

Here are the specs: Advan RS 19×8.5 +38 with 235/35 Kumhos.  We have just the slightest rub on the inner fender on large bumps.  Besides that they are perfect and you can have this setup too!

Best  2019+ Mazda 3 Axle Back Exhaust
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Next up is the CorkSport Axle-Back Exhaust.  Off the showroom floor, the Mazda 3 is ghostly quiet which is pretty disappointing. Our goal with the Performance Axle-Back Exhaust is a noticeable but mellow tone that you can enjoy every single day; gents this is Wife/Girlfriend approved. 

Red Mazda 3 Sedan
CorkSport – Using OEM Springs

We are proud to announce that will we be supporting multiple models on launch.  We have confirmed the Sedan, Hatch, Hatch w/Aero Package, and the CX-30.   Along with that we have confirmed fitment for both FWD and AWD models for all cars listed.  

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Look closely, there are a couple new products in this engine bay…long in development is the Short Ram Intake System which replaces the OEM airbox with a high flow dry element filter, billet aluminum MAF housing, 4-ply silicone coupler, and stainless steel T-bolt clamps.  

Upon launch we will be offering various color combinations between Black, Red, and Blue.  You can see them below.   

Mazda 3 Short Ram Intake System
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In our testing we have seen repeatable 5whp gains at peak with a nice increase across the RPM range.  Street driving our butt dyno agrees with crisp throttle response and a lovely intake induction noise.  The combination of induction noises, exhaust note, and sporty feedback from the sport springs really turns the Mazda 3 from an A-to-B car to a great enthusiast hot hatch.  

Mazda 3 with CorkSport products installed in engine bay
Mazda with CorkSport Products

The other project sitting in the engine bay is the CorkSport Front Strut Brace.  Bracing the strut towers to each other improves chassis stiffness and reduces suspension complicity.  This results in increased driver feedback and thus a better driving experience.  The powder coated steel brackets and polished aluminum cross bar add a nice loot to the engine bay.  

Rear sway bars designed for the 2019 Mazda 3
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Lastly, and still in development, are the rear sway bars for the FWD and AWD 4th Gen Mazda 3.  This project has been interesting because of the new torsion beam rear suspension found on the 4th Gen Mazda 3.  It’s interesting because there is no factory equipped sway bar.  Instead of just developing a larger rear sway bar, we are developing a sway bar from scratch along with the attachment methods.  

You also notice that there are two different bars in the image.  This is because the AWD and FWD torsion beams are different due to the AWD drivetrain.  Long story short, we are developing a RSB for each drivetrain specifically because that’s the correct way to do it.  

Wow, that was a lot, and trust me there is more we are investigating, but we can’t let ALL the secrets out yet.  We would love to know what products you would like CorkSport to develop for the 2019+ Mazda 3 platform, you can do so right here by Submitting a Product Idea.  

Also, we love sharing with the community directly and have been doing so in these groups.  If you don’t know about them then check them out and join for more info.  

White Mazda 3 stance with lowering springs
Wide view of Mazda 3 with art in back

Thanks for tuning in with CorkSport.  We hope you are as excited about the 4th Gen Mazda platform as we are!

-Barett @ CS

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Barett’s 1/2 Mile Mazdaspeed 3 Build – Part 1

Hey Everyone, if you don’t know me already I’m the engineering manager at CorkSport Performance & @Halfmilespeed3.  I want to make a formal greeting and invite you to follow along as I take the next huge step with my personal build.  I drive a 2009 Mazdaspeed 3 that has been through many iterations.  I bought it nearly 6 years ago and have since used it in excess to support CorkSport R&D.  Hundreds if not thousands of passes on the dyno with so many parts…it’s been a beaten test mule.  The time has come to set a focus.

2007-2009 Mazdaspeed 3 Crashbar

Now, with the 4th engine going in it, I’m setting the build focus for ½ Mile Drag Racing.  Power, Aero, and some “Mad Scientist” R&D is going into this build.  (see WTF is THAT)

Mad Scientist Add-ons
600hp Mazdaspeed Build Path – CorkSport Barett’s 2009 Mazdaspeed

My goals are 700whp on the CST6 stock flange (with Will @ PD Tuning giving it the sauce) and 180mph in the standing ½ mile.  I plan to play in the 1320, but half mile is the focus.  My first event was going to be Never Lift @ Coalinga Munical Airport in Late March, but with recent events, this was canceled and a new date has not been set.  Fingers crossed the country gets through this and the next events hosted by Shift S3ctor Airstrip Attack in June and November hold.

Back to the build…I know that pushing a Mazdaspeed through the air at 180mph is a lofty goal and that physics are against me.  With the help and advice of Aaron O’neal @ English Racing I am exploring high-speed aero design. 

Gen 1 Mazdaspeed Parts

The primary goal is stability at high speed.  I want to be safe in this type of racing so I need to do what I can to make the car stable and predictable at speed.  This means I need the car to cut through the air as smoothly as possible, and if possible, generate downforce. 

To do this I’ve made a prototype drag wing (which I will share more detail on in a later blog) per the advice of Aaron and my research.  This wing is two feet long at the top! And with the closed sides, this should reduce the amount of lift generated at the back of the car.

There is still a lot more work to do here but you get the idea so far.

Splitter Mount
CorkSport

Upfront I am still very much in the conceptual phase of design.  Nearly the whole front bumper will be sealed off with a single sheet of ABS plastic formed to the front of the car.  The only opening will be a rectangle about the size of the intercooler for cooling airflow.  I also plan to build a chassis mounted splitter.  The red parts in the image above are the one-off brackets I designed to mount the splitter to the chassis and still be able to adjust the height (Again I’ll share more detail in future blogs as the prototype comes together).

CorkSport

The other less intuitive aero bit I’m doing on the front of the Speed is hood venting.  Thanks to Jonathan Castro @ JC Speedworks for the hood vent I’m able to kill two birds with one stone here.  If you’ve done any type of racing you know heat is a killer and must be managed.  With this hood vent, I am both evacuating any high-pressure air build up in the engine bay and promoting more efficient airflow through the intercooler and radiator. 

With the 300 miles I’ve put on the car, I can already see a huge difference in normal operating temps.  Maybe more vents are in the works? 😉 Oh and shout out to @mz_rawr (Aaron Maves) for cutting holes in my hood.

CorkSport Mazdaspeed 3 Transmission Mount Blog

In the process of getting the engine and transmission together, I wanted to fix a 2nd gear drop out issue I had.  Over a weekend @thatonepnwguy (Bryce Peterson) and I split my transmission and replaced the shift forks.  We certainly did it the wrong way and had to chase some balls around and get them back into their respective locations; despite all that, don’t be afraid to tear into things and learn the hard way. 

How To Achieve 400 WHP In Your Mazdaspeed Blog

The powerplant made it in the car and is running great.  Right now I’ve got about 300 miles on the engine.  I’ve been working out some little details with heat management and setup of the Vacuum Pump (WTF is THAT).  I am just now starting to do logs and tuning with Will Dawson at Purple Drank Tuning.  With these goals, I still intend to keep the car street legal and driven on a nearly daily basis (I wish you could see the stares I get from people).  I’m putting this out to all of you as an invite to follow along with the build on Instagram @halfmilespeed3.  All the inside info and goodies are there for you to see along with @corksport for other stories and build updates.  I’m stoked for this season and to explore a racing series that has largely been untouched by the Mazdaspeed community.  I will be finding limits and new challenges for the platform that I hope to overcome.

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