Tag: Mazdaspeed3

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Brett’s Mazdaspeed 3 Build: Part 1, The Basic Beginnings

It all started in Phoenix AZ, back in 2014 when I was graduating tech school. I was finally working enough to buy a Mazdaspeed that I had wanted for a while. At this time, it probably would have been smart for me to just start saving, instead of taking on a hefty car payment. But, as a car enthusiast, I’m sure you understand the temptations we often face, and I went for it. Since then, I’ve never looked back.

Red 2013 Mazdaspeed 3

 

I found my 2013 Mazdaspeed3 in the fall. Completely spotless, 6k miles on it, and bone stock. It was truly a blank canvas. At that time I was barely making enough to own the car and pay for insurance. So, modding wasn’t an option at the time. So, as I saved and Saved, I was introduced to Nator Arizona by Thomas Graham, who later became a good friend of mine. He got me involved in the community, and on the right track for learning. From that point on, everything changed, and I loved it.

At the time, I was nothing more than a technician, fresh out of school and stuck on the lube rack for a bit. So, as you can imagine when I finally had enough to get my Accessport and Fuel Pump internals for the Mazdaspeed 3, I was STOKED. I caught the modding bug, and before I knew it, I had bigger aspirations for the car than ever thought I would have had. The next year was filled with countless Nator garage days, fun drives, Mexico pulls, and slowly adding parts when I could afford them.

By mid-2015, my time in AZ was coming to a close. At this point, I had all the basic bolt-ons offered for the Mazdaspeed 3. Rear motor mount, short ram intake, upgraded BPV,  upgraded TMIC, and turbo back exhaust. The car otherwise looked completely stock, just MUCH louder!  The icing on the cake was the pro-tune 320 WHP on Stock turbo with some e85. A couple of days later I departed AZ for my next chapter and got the MS3 on the trailer.

Towing Mazdaspeed 3

Funny looking back now, how I thought I was done with my Mazdaspeed, and that was enough power to keep me happy. Not even close! The next couple years would be the catalyst that started to shape my MS3 into what it looks like now. Stay tuned for Part 2!

Mazdaspeed 3

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CorkSport Balance Shaft Delete Kit for 2006-2013 DISI MZR

Looking to add some Extra Excitement to your Mazdaspeed?

What if we told you could add extra engine protection at the same time? Introducing the new CorkSport Balance Shaft Delete Kit for 2007-2013 Mazdaspeed 3, 2006-2007 Mazdaspeed 6, and 2007-2012 Mazda CX-7. It contains all the parts you need to safely remove the OE balance shaft from your MZR DISI engine and give it the extra rev-happiness that it needs.

The OE balance shaft is an 18-pound lump that lives in your oil pan to help balance out the natural vibration and harshness that are inherently present with an inline four-cylinder engine. It does this by connecting to a large gear on your crankshaft and using rotating mass to help cancel out the vibrations from the engine. By removing the balance shaft, your engine has less weight to turn and thus, can change RPM more rapidly. If this sounds familiar, it’s because lightweight flywheels do the same thing; remove some of the rotating mass of the engine to gain a faster revving engine and even a few bonus horsepower.

The OE balance shaft needs an oil supply to ensure that it stays well lubricated and does not lock up. The CorkSport BSD Kit uses a stainless steel plug and O-ring to seal this oil passage. The O-ring is not enough to seal and keep the plug in place, however, it is locked down by a securing plate which gets attached using one of the OE balance shaft mounting holes. We chose stainless for its strength over aluminum. By doing so allowed us to create a lower profile plug with a thicker O-ring for better sealing. We were also very careful to choose an O-ring that is safe for all types of oil and safe up to 400°F.

But you may be asking where does the engine protection come from?

Since the OE balance shaft lives in the oil pan, it takes up some volume that could otherwise be used for oil capacity. This means roughly a quart of extra oil can be used once the BSD kit is installed. Also, the CorkSport Balance Shaft Delete Kit comes with an oil pan baffle to help control your oil’s movement during aggressive driving.

While rapidly changing direction or during a long sweeper at high speed, the oil in your oil pan can move around a surprising amount. If the wrong set of circumstances happen, your engine can be starved of oil, which can easily damage vital engine components. The CorkSport Oil Baffle controls your oil’s movement, ensuring that your engine will have a good supply of oil no matter the driving situation.

We again choose stainless over aluminum for the oil baffle, so that it is rigid enough to control your oil and prevent any vibrations or rattles while your engine is running. The oil baffle is made from two laser cut pieces that are then attached using stainless steel rivets to eliminate any risk of corrosion or improper hole alignment.

Note: the CS BSD Kit comes fully assembled and ready for installation.

Since the CorkSport BSD Kit removes a stock component designed to make the car more comfortable, it will naturally have an increase in noise and vibration coming from the engine compartment. As such, we cannot in good conscience recommend this mod to everyone. That does not mean it is unbearable though, Barett at CorkSport still daily drives his fully mounted Mazdaspeed3 with a CS BSD Kit installed.

If you are looking for the next mod to get some more excitement from your Mazdaspeed, look no further than the CorkSport Balance Shaft Delete Kit. After all, how many mods come with some extra engine health as well?

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2007-2009 Mazdaspeed 3 Crash Bar

Mazdaspeed 3 FMIC

Want Big Power from your GEN1, but your Intercooler is holding you back?

This was the case for our Engineering Manager Barett and his Mazdaspeed3, so he created his crash bar for a big front mount intercooler; we liked his setup so much that we made it for everyone.

Introducing the CorkSport Mazdaspeed Crash Bar for 2007-2009 Mazdaspeed3; constructed of high-quality laser cut steel with a durable powder-coated finish, it can stand the test of time while giving you room for the big front mount you want.

2007-2009 Mazdaspeed 3 Crashbar

Now let me start off by saying this is not a typical CorkSport part. It is not an easy bolt-in install like most of our other parts.

There is no easy way to remove the OE crash bar without cutting it off. As a result, this install is extensive and more or less permanent. Don’t let all of that scare you off though; this is still a CorkSport part. That means the same great quality and customer service that you’ve all grown accustomed to.

We have made this as easy as we possibly can. Once the OE crash bar is cut off and some trimming done to the headlight surrounds, the bar is located in the correct position based on the OE hood latch support. Then holes are drilled in the OE crash bar support rails to securely mount the CorkSport Crash Bar. No welding required for install.

Mazdaspeed 3 Front Mount Intercooler with carsh bar installed

Now I know what all of you are asking, what about a big FMIC to fit the bar?

Well, we are offering the crash bar by itself and with our 23 ½” x 11” x 3” intercooler that’s been proven on a 550whp car. Since the CorkSport Mazdaspeed3 crash bar was designed to fit this FMIC, brackets come pre-welded in the correct locations to mount to the top of the FMIC.

Also, stainless steel side brackets are included to attach the IC’s lower mounting locations to existing holes on the radiator core support for added stability.

Mazdaspeed 3 with FMIC and carsh bar

This entire package fits well behind the OE bumper with little to no trimming or modification. OE fog lights stay functional, and you even can utilize the OE toe hook location as it is retained with the CorkSport crash bar.

Black Mazdaspeed 3 with Front Mount Intercoole and Crash bar
Mazdaspeed 3 CorkSport FMIC

If you’ve been looking for that final component to complete your GEN1 big power build and have been trying to avoid the headaches of creating your custom crash bar, the CorkSport Crash Bar is for you.

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New Year, New Gains

As the New Year rolls around, most people are looking for a change for the better in their lives.

At CorkSport we think one of the best changes you can make is more power for your Mazdaspeed. We have all the parts you need to liven up your Mazdaspeed3 or Mazdaspeed6 in the New Year.

Safety First

One of the first things to consider when modifying your Speed is the health of its engine. Performing maintenance is very important but it only gets you so far. When adding power, one of the first modifications on your list should be the CorkSport Max Flow Fuel Pump Internals.

These pump internals allow you to maximize your stock fuel system for optimum power capabilities and safer than OE A/R ratios. This means you can add the power you want and have peace of mind that your engine will get the fuel it needs.

Put the Power Down

Like the CS fuel pump internals, the CorkSport Stage 2 RMM for Mazdaspeed 3 will not directly increase the power levels of your car; however, it helps you put all that hard-earned power down. By decreasing the amount the engine can rotate, the Rear Motor Mount allows for reduced wheel hop and torque steer while providing faster throttle response and crisper shift feel.

Even we are surprised how much this engine mount changes how a Mazdaspeed 3 feels. Don’t worry Mazdaspeed 6 guys and gals, we have an RMM for you too.

Improving Airflow

Engines in an extremely simple sense are air pumps; so the faster you can get air in and out of the system, the better. That being said, some of the simplest and easiest power gains you can get from your Mazdaspeed are from upgrading the intake and exhaust. We have seen peak gains of 25ft-lbs and 33WHP from only the CorkSport Stage 2 Intake and a CorkSport Racepipe.

Checkout the dyno sheet below.

Power and torque levels will be further increased if you install a full CorkSport Turbo Back Exhaust instead of just the race pipe section.

The catback exhaust section has proven to gain up to 14WHP while the downpipe section alone has proven to gain up to 21WHP. In the dyno graph below, the downpipe car had a CorkSport Intake installed at the same time as the downpipe (hence the 50hp gain).

If that wasn’t enough flow for you, we also offer 3” and 3.5” intakes for even more airflow into your turbo. Keep in mind though, once you get into those you will need to use a new tune to ensure your car runs optimally. But check out the extra flow you get!

Turbo Upgrade

The CorkSport Drop-In Turbo is a fantastic upgrade to the stock K04 turbo that allows your car to make more power on an equivalent boost pressure. It will work with any mods you already had on your OE Mazdaspeed turbo as the CS turbo is truly a drop in upgrade. With supplemental tuning, fueling, and supporting parts, you can push your Speed to its limits.

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The Next Level

CorkSport also manufactures parts that can take your Speed beyond the parts discussed above. A short list of the parts with the best power gains can be seen below:

  • CorkSport Intake Manifold: A higher flowing IM can support much more power than the relatively restrictive OE unit. Best when paired with a larger throttle body.

  • CorkSport Camshafts: Replacement cams with extra lift to provide increased power and torque across the entire RPM range.

  • Bigger CorkSport Turbo? Yes, there is one in development. See this blog post for details.

No matter what your goals are for this year, CorkSport is here to help you achieve them. Whether you just picked up a Mazdaspeed and are unsure where to start, or have been driving one for years and want the excitement you once had back, CorkSport has a part for you.

Daniel

CorkSport Engineer

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Keeping Your Mazda Clean During This Winter Season

CorkSport Recommendations for Keeping Your Mazda Clean During The Winter Season

How many of our CorkSport family members have more product for their paint jobs on their Mazda’s than their own bodies? I know that we at CorkSport have more product than we can count with all of our fingers and toes. We enjoy having that smooth paint job with no imperfections and a paint job that beads up water with ease.

So how do we keep our cars paint baby butt smooth with all of the Pacific Northwest rain, and snow?

We make sure to do preventative paint correction so when the weather breaks, and the sun shines, we know our cars will look above anyone else. I wanted to take a little bit of time to make sure that CorkSport family members could see what we do to make sure our cars stay clean during the nasty winter seasons.

Before working for CorkSport, I managed a full-service car wash/detail shop for about eight years. There is always a common misconception that at least keeping the car clean will keep the paint looking good for long periods of time.

However, that is not correct. A car’s paint has polymers which over time dry out and lead to fading of the paint. This is why I recommend that if you are going to use a self-serve car wash, or an auto car wash, to make sure you use triple foam polish. The triple foam will re-condition the paint, and it will also leave a nice shine behind after the car has been dried. Also, any person who uses triple foam polish on their car will notice that dirt and grime come off the car easier the next time you clean it. Keeping the clear coat nice and fresh will result in less time cleaning and a much cleaner car over time. If you love your Mazda, make sure to use triple foam when you can!

Adding triple foam to your car wash procedure is a start, but it doesn’t stop there. I recommend to at least hand-wax your car twice a year. Waxing the car will remove things like tree sap, bird poop, light water spotting, and any other imperfections that may be seen while daily driving. It is very important to remove those imperfections because the longer they sit on the paint, the faster the clear coat starts to break down. As you can imagine, the chemicals put down on the road during winter can have a dramatic effect on the luster of the car, and before you know it you have fading paint.


As most of you know, mud flaps are normally associated with a rally car. I think we can all agree that a lot of Mazda owners also use them. I decided to use mud flaps not because I wanted to go tear up the dirt, but because I knew that it would keep my side skirts, and rear hatch much cleaner. After having the mud flaps installed, and moving to Washington where it rains eight months out of the year, I realized that mud flaps do in fact make a huge difference in keeping the car clean.

Additionally, the side skirts will see less wear and tear from junk on the roads keeping the side of the car in much better condition. When looking at getting mud flaps, make sure you get ones made out of poly, so they don’t bend over time.

The most important thing to have when owning a dope ride would be to have a garage to park her in. I know it might be a struggle, but get that garage organized, make some room, and fit your baby inside a closed building during the winter. The last thing you want is falling leaves, bird poop, tree sap, etc. to fall onto the car and sit on the paint for multiple months. Also, having that garage means you can now spend countless hours working on the car without having to go anywhere! Plus we all know that when you tell the significant other it will only take four hours to complete an install, we all know that it will take eight!

The cleaner you keep the car, the easier it is to correct the paint when the weather breaks. The end goal is to pull into the car wash, put the soap on the car, and watch the dirt melt off the car. If you have achieved this level of luster, then you have done a very good job at keeping the car well-kept during the nasty winter season!

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