Streamlining your Spring Break Road Trip

Road Trip Tips

As the weather is clearing up and the winter months are ending, spring break will be here quicker than you can expect. For us in Washington, we are starting to get a taste of some dry pavement again! This has CorkSport itching to head out on a road trip to enjoy the spring weather, and for some of us, that Mazda that has spent most of the winter in a garage. I thought Iโ€™d share some tips to ensure that your first road trip this spring goes smoothly.

PIC: Alejandro Romero

Prepare (at least a little) before you go

Preparation will ensure that you donโ€™t end up lost or stranded somewhere on the side of the road with no help in sight.

1. Check the obvious things.

  • Tire Pressure
  • Tire Tread,
  • Oil Level

All basic checks that should be at the top of your list before heading out. This is especially true if your Mazdaspeed has been in a garage for the winter and this is your first long trip of the year.

2. Check the not-so-obvious things.

Road trips tend to highlight any little issues that may not show up in your day-to-day commute simply because youโ€™re driving for a lot longer. This means ensuring your belts, coolant hoses, and battery are all in good condition. Double checking your coolant level will ensure your Mazdaspeed stays cool during long drives, especially if youโ€™re pushing it in the twisties.

Lastly, for you automatic transmission folks, check your transmission fluid level and ensure it has been changed according to manufacturer specifications. Long mountain passes can be killer on AT cars, especially if they are low on fluid or desperately need fresh ATF.

3. Where ?!

Research where you are going before you go. A quick google search will ensure you wonโ€™t miss anything interesting on your way or at your destination. Google maps is your friend, especially for scouting out potential good driving roads. At CorkSport, we have even found good locations to film cars and test parts using google maps alone. Researching your route will also let you know if there are any road closures or construction that can spoil your drive.

 

Be ready for the inevitable

While preparation is nice, having a backup plan for if things do go south is best.

Howโ€™s your spare tire doing?

Whenโ€™s the last time you checked if your spare tire was even inflated? Flat tires are unfortunately common on road trips, and having a spare in good condition is a lot cheaper than having to call a tow truck. While on the subject, ensure you have all the tools needed to change a tire in your car. From my own experience, the OEM scissor jacks may not fit if your car is lowered and you have a flat. Additionally, itโ€™s really difficult to change a tire when the OEM lug wrench is a different size than your wheel locks. I was lucky enough to have a friend close by to help me out, but on a road trip, you likely wonโ€™t be so lucky.

Tools

If youโ€™ve got the space, pack extra tools. If you do break down, having a decent assortment of tools to help you fix what is wrong can help you get back on the road faster. Even though parts stores have tools for sale, they are always way more expensive than they should be, plus, whoโ€™s to say you were lucky enough to break down near a parts store anyways?

Emergency Kit

Keep a basic emergency kit in your Mazda. Jumper cables, a small first aid kit, flashlight, even some extra oil will keep you moving toward your destination. There are quite a few inexpensive emergency kits out there that can really save your bacon in a pinch. Who knows, you may be able to help out someone else stuck on the side of the road.

 

Spare Key?

Come up with a plan for a lockout. Having a spare key is invaluable, especially while far away from home. Whether itโ€™s a hide-a-key somewhere under the Mazda, or just a spare key that is given to someone youโ€™re traveling with, having a way to get back in your car after losing your key will keep you moving.

Last and most important, stay safe. Donโ€™t go all out on the street, especially on unfamiliar roads, and be patient with other drivers, more so during busy travel days. After all, what good is a road trip, if you or your car donโ€™t come back in one piece?

Hopefully, a few of these tips will help some of you have a great road trip, and be sure to tell us about it! We love finding new driving roads and scenic locations. If you share your spots, who knows you may just see some CorkSport Mazdas around once in a while!

 

-Daniel

Preparing your Mazdaspeed for Tuning

Mazdaspeed 3 preparing for a tune

You want your Mazdaspeed faster and better. But it is more than just bolting on some parts. It all starts with an AccessPort and CorkSport Fuel Pump Internals. ย Before you know it, your Mazdaspeed is now fully bolted with an upgraded CorkSport Turbo. While throwing on power parts is fun, it requires a tune.

People sometimes forget that the quality of your tune is just as important as the quality of your parts.  So how do you get a solid tune on your car?

CorkSport wanted to make sure to lay out exactly how to prepare your Mazdaspeed for tuning services.  This helps streamline getting your Mazdaspeed ready, and it also helps your potential tuner so they donโ€™t have to worry about tuning with a potential mechanical problem.

Cobb AccessPort

Mazdaspeed 3 Accessport

The very first step in getting your Mazdaspeed tuned would be to get the Cobb AccessPort tuning device.  This is the gateway to access your ECU and to make adjustments to your tune. You will use your AccessPort to record logs and send those logs to your tuner.  Not only can you make adjustments to your ECU, but you can also read/clear CELโ€™s ( check engine lights), and you can also monitor up to six different parameters in real time.  

When you do apply for a tune, your tuner will tell you which parameters to monitor so they can have the correct information to get you a reliable tune.

CorkSport Fuel Pump Internals

Mazdaspeed High Pressure Fuel Pump Internal Design

The stock high-pressure fuel pump internals has proven to randomly lose pressure during a fourth gear wide open throttle pull.  What we have seen is the pump spike pressure up in the 1800โ€™s, and by redline, the fuel pressure has dropped below 1600psi. This creates lean situations, which have led to engines blowing themselves up.  Before a tuner will touch your car, you will have to make sure to have these upgraded. These will increase flow and allow your fuel pressure to stay above 1600psi keeping you in the safe zone.

Spark Plugs

Mazdaspeed Spark Plugs

Double-check what your tuner will want you to use, but in general, people will use one-step colder plugs gapped down to a .026.  The trusted spark plug in this platform would be the NGK Iridium IX plugs (part # 6510). The idea behind using a more quality plug with a smaller gap is to keep the spark from blowing out when you increase boost pressure.  If you do have too large of a gap, then you will start to misfire, and you should get a code on your AccessPort for either random misfire, or cylinder specific. Keeping that spark in check will prevent delays in the tuning process.

Compression Test

Making sure to double-check the engine health is probably one of the most important things to do before modding and tuning your Mazdaspeed.  Doing a quick compression test to verify your cylinder rings can still hold pressure will tell you if the engine is healthy or not. Ideally, you want to see all of your cylinders read approximately the same numbers.  

You also do not want to see your compression go below 140 across the board. Mazda says that anything 140 or below is poor compression. If you end up having an unhealthy engine, then the car will not make the desired power, and you could potentially ruin your engine even further.  Make sure to check out our misfire blog where we show you how to properly boost leak test your car!

Boost Leak Test

Every tuner is going to be targeting a certain boost pressure based on current modifications.  A lot of times, the turbo has to work harder because of a few boost leaks that are not closed off before tuning.  This can affect your fuel trims, and it will also affect how much wastegate duty cycle is needed in order to reach desired boost targets.  Having zero boost leaks is important so your tuner does not have to work around those leaks.

Ghost Knock

A big question we always see in the forums, and on Facebook is people wondering why their AccessPort shows knock values. ย The most important thing to remember is part throttle knock is nothing to worry about. My own Mazdaspeed sees values of 8.0 all the time on part throttle. ย The only time to worry about knock values is when you are at wide-open throttle. As long as your knock values stay below 2.0 then that is nothing to worry about!

Mazdaspeed 3 CorkSport parts

Doing these few simple things for your tuner will not only save time for both of you, but your tuner will love you because they donโ€™t have to try and diagnose an issue from thousands of miles away. ย CorkSport hopes this really helps the community as a whole, and we also hope that people can use this as a tool to get their car dialed in much faster.

Stay happy, and stay fast CorkSport family!

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CorkSport Mazdaspeed3 13 Inch Big Brake Kit

Even More Stopping Power for your Mazdaspeed 3

In our drive to make more power, we often forget about adding measures to keep us safe at the greater speeds we are achieving. The CorkSport Big Brake Caliper Kit is a great place to start, however, if you wish you could stop even faster say hello to the CorkSport 13-inch Big Brake Kit. Designed for serious stopping power, it includes 13โ€ directional rotors, powder-coated 4-piston calipers, upgraded pads, and everything you need to install it on your Mazdaspeed3.

Read on for a breakdown of all the components

Mazdaspeed 3 Big Brake Kit in Blue

Rotors

The rotors have been designed to provide optimal stopping power while minimizing noise for street use. The upgrade to 13-inch diameter rotors provides greater braking torque for an equivalent braking force (like how a longer wrench makes it easier to loosen a tight bolt). The larger diameter combined with an increased thickness of 28mm (vs 25mm for OE) provides better cooling as there is a larger mass to reject heat into.

In addition, slots were added to the friction surface to help sweep away any debris, brake dust, or gases that can otherwise affect your braking characteristics. We avoided drilling the rotors as holes decrease your total friction area and increase the chance that the rotor will crack. By moving to a two-piece design, we were able to decrease the overall weight of the rotor and by making the center section out of aluminum, it can help dissipate heat from the rest of the rotor better. Semi-Floating mounting between the inner and outer sections allows for a quieter rotor vs having a full-floating center section.

Mazdaspeed 3 Big Brake Kit with rotors included

Finally, the vanes in the rotor are atypical; these vanes are the โ€œfinsโ€ that connect the inside and outside of the rotor. By using curved vanes instead of the typical straight vanes, the rotor becomes directional and has to be used on a specific side of the vehicle; however, it also provides more efficient cooling. When the rotor turns, the curved vanes draw air through the center of the rotor and out through the edge, providing greater airflow than a straight vane and thus better cooling. There is another bonus to heat dissipation as the curved vanes have a larger surface area that will come in contact with air than an equivalent number of straight vanes.

Channel design improves cooling with the Big Brake Kit rotors for the Mazdaspeed 3

Calipers

Forged aluminum, four-piston performance calipers are included with the kit in a choice of powder-coated blue, red, or black.

Mazdaspeed 3 Caliper options in blue, black, and red

Although each piston is individually smaller in diameter than the single OE caliper piston, the total surface area is increased so the braking force at a specific brake pressure is increased. A larger piston surface area means larger brake pads can be used as well. You also get more even braking force on each side of the rotor due to the opposed piston design. This encourages even pad wear, even rotor wear, and consistent braking characteristics.

The pistons themselves were specifically chosen for optimum braking endurance and reliability. They are staggered in size, with the pistons on the leading edge being slightly smaller than the trailing edge pistons. This is another protection for even pad wear. Each piston is made completely out of stainless steel for its low conductive heat transfer. What this means is that the pistons themselves will transfer less heat to the brake fluid than an aluminum or steel piston, decreasing the chances of overheating brake fluid.

2007-2013 Mazdaspeed Brake Kits

Pads

Street performance brake pads are included with the kit that bridges the gap between Mazdaspeed3 street and trackpads. They are larger and a more aggressive compound than the pads included with the CorkSport MS3 Big Brake Caliper Kit but are not full trackpad. They will produce less dust and noise than a trackpad but still need to be warmed up for optimum performance. Should you need new pads or want to change to a different pad, you have a bunch of options from G-Lock, Carbotech, EBC, Hawk, and various other manufacturers.

Red BBK in red with caliper installed on Mazdaspeed 3

Lines, Brackets, and Hardware

The rest of the CorkSport 13-inch BBK is composed of exactly what you need to properly and safely install the kit on your Mazdaspeed3. Stainless steel brake lines are included to remove any risk of a soft brake pedal and ensure the calipers are operating optimally. High-strength steel brackets properly position the four-piston calipers on the new rotors using the OE bracket locations. All components are locked down using Grade 12.9 hardware with a corrosion-resistant coating for lasting durability.

Mazdaspeed 3 Big Brake Bracket
Mazdaspeed 3 Bracket for the Big Brake Kit

The CorkSport Mazdaspeed 3 13โ€ Big Brake Kit has everything you need to keep you safe at increased horsepower levels. If youโ€™re looking for more than the stock brakes have to offer, let the CS Mazdaspeed3 BBK be a part of your build.

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CorkSport Built Engine

CorkSport Built Long Blocks for the 2006-2013 DISI MZR

Youโ€™ve probably seen the stellar videos posted on our news feed or heard the rumors about CorkSport building stout long blocks for our employee’s Mazdaspeeds and the company R&D Mazdapeed. ย Today, we are ready to let the โ€œcat out of the bag.โ€

CorkSport is building long blocks for your Mazdaspeed and hereโ€™s why it will interest you:

We have complete long-blocks ready for installation with blueprint certificates. These long-blocks are in-stock and are ready to ship. If youโ€™d rather send us your motor, we guarantee one month or less turnaround. ย 

Letโ€™s check it out:

Every engine is meticulously inspected and measured to extremely precise tolerances per our ASE certified master technicians. ย Critical surfaces are measured to the 0.0005โ€ for the pistons, bearings, and camshafts to create a tight, powerful, and reliable engine setup that you can depend on. To support this, every engine comes with a blueprint certificate to confirm all critical tolerances in your engine.

Better yet, this precision doesnโ€™t come with at the cost of a ย 3-6 month wait. We intend to have these motors in stock. Even if you send us yours for a rebuild, we guarantee we will have your engine ready to ship faster than the industry standard!ย 

No bull pricing means you get exactly what we list out here. ย 

At no point will you get a call from CorkSport stating extra work or cost is needed to get your engine complete and ready for you. ย Weโ€™ve all been through this; starting a build with one budget and ending with a different, much larger, budget. We hate it and we wonโ€™t let it happen to you. ย 

Other than the block and cylinder head themselves; all the parts going into your build are brand new, not reconditioned or re-used. ย This includes genuine OEM Mazda components; Manley connecting rods and Mahle pistons, ARP fasteners (specifications depend on Dankai Build), along with CorkSport Camshafts, Injector Seals, and other supporting parts. ย 

Finally, what good is all this if your engine canโ€™t get back to you safe and secure? ย 

We want your new built block to arriveย for delivery without issue, thatโ€™s why we use heavy duty sealed plastic crates that are designed to ship engines. ย This provides ample mounting and restraining of the engine block in the upright position for easy access for you. Along with that your engine ships free of charge within the lower 48 states. ย Just return your good engine core in the provided crate and get the core charges refunded. ย 

This sounds pretty great, right? ย If youโ€™re thinking about a built engine for your Mazdaspeed, then I invite you to check on the CorkSport Dankai Engine Builds to see which version fits your goals and desires. ย 

-Barett @ CS

CorkSport Coolant Temperature Gauge

Another Gauge added to the CorkSport Lineup!

We are proud to announce the new CorkSport Coolant Temperature Gauge. It uses the same components and materials as all our other gauges so you can be sure that it will look good. Matching your existing CorkSport Mazda gauges, and most importantly, clearly and accurately provide you with the engine monitoring you want.

As with our other gauges, the CS Coolant Temp Gauge is designed to be good looking and easy to read. By using a simple and clear design, a quick glance at the gauge is all you need to know exactly what temperature your engineโ€™s coolant is at. The gauge face is backlit with two color options to match your OE gauges, interior, and any other aftermarket gauges you may have. You can even wire the gauge to have a โ€œnight modeโ€ where the backlighting changes to a different color once you turn your headlights on.

Donโ€™t let the good looks fool you, it is still a very accurate gauge. A 270ยฐ stepper motor is used within the gauge to provide rapid response and precise readings. The stepper motor also allows for more of the gauge to be an actual dial for even more added clarity. Finally, the appropriate sensor and wiring you need to install the gauge are included to ensure the gauge is displaying the correct value.

Since the stepper motor needs a small logic board to control it, we are able to pack a few extra features in with the gauge. There is a programmable maximum limit that when reached, that has audio and visual warnings. This means no more risk of overheating while out on the track as your CorkSport Coolant Temp Gauge will be blinking and beeping up a storm. You can also keep track of the maximum temperature reached while out on theย track or after a spirited drive using the gaugeโ€™s peak recall feature.

The CorkSport Coolant Temperature Gauge is a great mod to help you monitor your engine. Whether you are lacking a coolant gauge from the factory or simply want a number to go with your existing reading, the CS Temp Gauge has the accuracy, reliability, and looks you want.