Product Release – SkyActiv Aluminum Oil Catch Can

CorkSport – SkyActiv Aluminum Oil Catch Can


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CorkSport is proud to announce the SkyActiv Aluminum Oil Catch Can. An excellent product to help increase the life of your engine, helping capture the oil and contaminants is now available for the SkyActiv.

Specifically designed to to fit the 2012-2013 Mazda 3 SkyActiv models. Easy installation and a direct OEM fitment.

An oil catch can is designed to “catch” unwanted vapors that are in your crankcase and PCV system and prevent these contaminates from entering your motor. With no catch can installed, you have the potential to get build up in the intake manifold causing dirty valves and poor compression.

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For a good understanding of how the Oil Catch can can add years onto the life of your motor check out this past blog write up.

Get yours today – Only $209

The Inner Workings of the CorkSport Oil Catch Can

Since the release of our Oil Catch Can we have had a lot of questions about how our set-up functions. Most understand the basics of what the OCC does, but want to know more about how our OCC does it.

The Basics

For the last 20 or so years, all cars have had some sort of PCV system installed to re-burn unwanted vapors from your crankcase instead of venting them to the outside world. This system is based on vacuum. When the engine is running, the pistons are happily moving up and down. There is a small amount of compression that is lost into the crankcase passing by the rings. This excess air will cause pressure in the crankcase to slow down the pistons from going up and down and build up oil vapors that create frothing of the oil. There are also small amounts of condensation that get trapped in the crankcase and you don’t have to be a rocket scientist to know water and oil don’t mix.

An oil catch can is designed to “catch” unwanted vapors that are in your crankcase and PCV system and prevent these contaminates from entering your motor. With no catch can installed, you have the potential to get build up in the intake manifold causing dirty valves and poor compression.

How the Mazdaspeed 3 PCV System Works

A Mazdaspeed 3 has two PCV lines. One goes from the cam cover to the intake and one goes from the crank case to the intake manifold. Why the two locations you ask? Well they go to the closest vacuum source, but in a turbo car you will not have vacuum when you are in boost so a check valve closes and stops the crankcase from being pressurized and boost being lost.

Improving the Design of the CorkSport OCC

Most Oil Catch Cans include a PCV valve in the set-up for turbo vehicles, as ours did until just recently. So why does CorkSport no longer have a Check Valve on our Oil Catch Can setup? This is a great question.

We noticed that by adding the PCV check valve to the oil catch can, the OCC worked less effectively because when the check valve closes (the car is under boost) the catch can is no longer able to do the same job of “catching” the vapors. When your car is under boost is the time the catch can should be working the hardest to prevent those contaminates from entering your engine. Instead it is just sitting there waiting for the PCV valve to open back up.

We decided to cap the intake manifold and pull vacuum through the intake so both cam and crank case vapors are trapped in the OCC leaving your motor the cleanest it can be. Now, the CorkSport Catch Can will be working to eliminate those vapors all of the time without the restriction of a PCV valve to prevent it from being able to remove contaminates while your car is under boost.

So why not cap the intake and the intake manifold and have it vent to atmosphere?

There are several reasons this is a bad idea and being friendly to mother nature is only one of them. Yes, you might sleep at night better knowing you are not hurting the environment but this is not the only reason to plumb the catch can back into the intake.

1. The intake vacuum helps draw vapors out of the motor by creating a low pressure system to force the vapors out. Without the vacuum the vapors can only be forced out by the pressure in the crankcase. This is unreliable and inefficient. Think of how much easier it is to get air into the motor under pressure (ie turbo). It only makes sense that the opposite would be true about getting it out and it would be much easier to achieve under vacuum.

2. Metered air passes through the MAF sensor before entering the engine, then a small amount is passed by the rings and enters back into the intake or intake manifold. If you do not route the PCV back into the intake manifold then that calculated air is “poof” let out into space causing your fuel trims to be off.

If you think you can tune around this you are correct, sort of. As the rings degrade you will have a small amount of additional air passing by the rings. Time to re-tune. The rings degrade some more, then time to re-tune again. I think you get the picture. Eventually you forget to keep up on this and your fueling is off enough to cause a check engine light or worse. Zoom-Zoom-Boom!

This is the nature of a MAF sensored car. There is a good reason that Mazda has everything hooked back up to the intake. Your car will be happier in the long run doing this.

Brydon-

CorkSport Product Sneak Peek and Look Back 2011-2012

As we jump into the New Year I would like to share with you a rundown of the products we launched in 2011 and give you a first look at what you will be seeing to start off 2012.

2011 proved to be a busy year for CorkSport with 28 new products coming to market. In order of release, we added the following to our list of offerings:

Mazda 3/Mazdaspeed 3 Rear Chassis Brace Set
2010+ Mazdaspeed 3 Front Strut Bar
Mazda 2 Lightweight Crankshaft Pulley
Mazdaspeed 3 Lightweight Crankshaft Pulley
Mazda 3/Mazdaspeed 3 License Plate Relocation Kit
2010+ Mazdaspeed 3 Front Sway Bar
Mazda 2 Power Series Exhaust
2010+ Mazda 3 Power Series Air Box
RX-7 and RX-8 Banjo Bolt
Mazda 2 Quick Release Chassis Brace
Mazda 2 Front Strut Bar
Mazdaspeed 3/Mazdaspeed 6/CX-7 Turbo Top Mount Intercooler
Stubby Antenna
Mazdaspeed 3 Lowering Springs
Mazda Radiator Caps
Mazdaspeed 3 FMIC kit for SRI
Mazdaspeed 6 Mud Flaps
Extended Lightweight Lug Nuts
Mazdaspeed 6 Rear Sway Bar
2001-2003 Mazda/Mazdaspeed Protégé Skid Tray
Mazda 2 Front Sway Bar
Mazda 3/Mazdaspeed 3 Front End Links
Mazdaspeed 3 Short Shift Plate
Mazda 3/Mazdaspeed 3 Shifter Bushings
Mazdaspeed 3 Catted Downpipe
LED Underhood Lighting

So what can you expect from CorkSport to start off 2012?

Early next week we will be launching the CorkSport Front Camber Kit for Mazdaspeed 3. This kit is designed to provide camber adjustability and dial in performance on the Mazdaspeed 3 with up to -3 degrees of camber adjustability.

Next we will be rolling out a new and improved turbo inlet pipe for those who are running a stock or non-CorkSport intake system. The newest version of our turbo inlet pipe has been redesigned to provide seamless fitment with OEM or other aftermarket intake systems by replicating the fitment of the factory TIP to the intake while maintaining all of the characteristics that have made our turbo inlet pipe a top selling product.

We will also be introducing our staged intake systems with the addition of a stage one CorkSport short ram intake without turbo inlet pipe for those that want to upgrade to a basic package. The stage two intake system will be our number one selling CorkSport short ram intake with turbo inlet pipe and the stage three intake system will be the new CorkSport Cold Air Intake which has been designed to push the filter away from the engine and will have the unique feature of being interchangeable with our short ram intake system for customers wanting to run a cold air intake in the summer and short ram in the winter!

We will also be launching the highly anticipated CorkSport Oil Catch Can early this year. This has gone through several iterations to find the ideal design that would provide functionality and be simple to install. The end result is an aluminum, bolt-on oil catch can that will help keep your intake clean by filtering out the junk that would otherwise end up in your intake manifold and possibly on your valves. You can see a full string on the development of this product on the Mazdaspeedforum.

Also to come early this year is the new addition to our CorkSport LED lighting product line with the CorkSport Mazdaspeed 3 Bumper Lights.

Let’s also not forget our Mazdaspeed Protégé drivers out there, we have something for you as well with Mazdaspeed Protégé Silicone Intercooler Hoses expected to be out soon!

This represents just some of the great products you can expect to see from CorkSport in the coming year!

Gwynne-

What’s Going On! CorkSport Development Update

At CorkSport, we are always looking for ways to improve Mazda Performance through the development of new products. We have multiple projects in various stages of development at all times and as one of the lead engineers here, I am kept busy managing the design, implementation and evolution of many of the products introduced into the CorkSport lineup.

Since I started at CorkSport, I have been involved in the testing and final release of some of the new products in the CorkSport line such as the CorkSport Mazdaspeed 3 Lowering Springs and the CorkSport Stub Antenna and I am currently working several projects that we will be releasing over the next few months. Our customers often say that they want to know more about what’s in store for our new product releases and details about how the development process takes place so today I wanted to fill you in on some of the great things going on behind the scenes here at CorkSport.

One of the products I am particularly excited about is the CorkSport Oil Catch Can we are developing for the Mazdaspeed vehicle line. It aims to help filter out the junk that can end up in your intake manifold. One of the main reasons we wanted to develop this product is because the PCV system in the turbo MZR engine has a bad rap and is not known for performing well. Its purpose is to get rid of the particles and gases in the crankcase that get blown by the piston during compression. It helps filter out these particles to keep them from getting mixed in with your oil and from being dumped into the environment. The problem is that these particles get recycled through your engine and recombusted. They also get caked on your intake valves and intake track. In a normal port injected engine this isn’t as big of a deal because the fuel helps wash the deposits away and keep your valves clean. However on a direct injected engine, as found on the Mazdaspeed vehicles, the fuel is injected right into the cylinder and no longer acts as a cleaning agent for the valves so deposits begin to form. The CorkSport Catch Can will filter out the junk that would end up in your intake manifold and possibly on your valves keeping your intake clean. All that is required is that the can emptied with every oil change.

During testing we had the samples removed from the catch can analyzed. The test results shown below reveal just how much junk is entering your engine.

Another pet project I am working on is the development of a FMIC kit that will work seamlessly with the short ram intake on the Mazdaspeed3 and Mazdaspeed6. We have been running the kit on the CorkSport Mazdaspeed3 with great results and have just completed the design of the piping on the Mazdaspeed6 to begin test fitment of that vehicle.

A product that will be entering the lineup in the near future is the CorkSport Rear Sway Bar for the Mazdaspeed 6. We have a test product installed on a customer’s car and it has been performing quite well. Our customer has seen improved handling, faster cornering speeds, and more traction. With the sway bar being a slightly difficult install, I was sure to take lots of pictures during the install in order to provide our customers complete and thorough instructions to make the process a little easier. And of course if a customer runs into difficulty during the install, they can always call us for help.

Most of the products currently under development have originated from product submissions we have received from all of you. If you ever have any ideas for a new product don’t be afraid to submit it. We have a monthly development meeting to evaluate every product submission we receive, so please let us know what you have been wanting for your Mazda!

Andrew-