Have a Front Mount Intercooler and wondering how you can get even more out of it? CorkSport has the answer for you with the new Front Mount Intercooler Radiator Shroud for the CorkSport 2007-2009 Mazdaspeed 3.
Adding the radiator shroud will channel the air coming through the lower grille to cool your radiator more effectively. This will give you lower BAT’s and more efficient ECT’s on your ride by replacing the stock TMIC diverter with a more optimal FMIC diverter to complement your front mount intercooler set-up.
Made from durable FRP, this product will be a long lasting replacement for the OEM plastic TMIC diverter that can crack over time and can be easily painted to customize the look of your engine bay.
It has been designed to work with any Front Mount Intercooler kit on the market as well as the stock and aftermarket radiators.
As CorkSport works through R&D on any new part we are developing, we always take the time to consider possible failure modes. This ensures the final product has been thoroughly thought out and developed to avoid as many potential failure scenarios as possible.
Failure modes can come in many different forms. There are failure modes brought on by the product that have to be considered, failure modes brought on by assembly and packaging to consider, and failure modes brought about by the installation of the product. Often a failure mode can be a simple issue that may seem trivial until you sit back and consider the potential consequences. For that reason, clamp placement is a critical issue that can be easily overlooked during installation.
The Common Cause of Clamp Failures
When a part is installed that requires clamps, it is easy to consider only the aesthetics of the part. The initial reaction is to want the clamps to be even and silicone to be on properly, but there are a number of other potential hazards that need to be addressed when installing clamps.
The motor itself rocks back and forth which is particularly noticeable on a Mazda where the motor rocks a lot. Because the motor rocks but the engine bay does not, the clamps on your installed parts may move around and come into contact with other parts of the engine bay.
Notice the picture above. Everything looks good until you look closer. The clamp is actually touching the radiator hose which can be a potential failure point with the part. By simply rotating the clamp slightly so the bolt does not come into contact with the radiator hose, you can avoid the contact point and a possible problem with your vehicle.
Clamp placement is critically important with a front mount intercooler install because the clamps have the potential to contact a lot of parts in the engine bay and other pipes. When it comes to intakes, it is also very important to consider clamp placement because they are much closer to critical wiring. Simply flipping the orientation of the clamp can mean the difference between worn plastic and wiring harnesses or trouble free operation for years to come.
Avoiding Clamp Failures
Using the picture below as an example, you can see that the clamp fits well and doesn’t touch anything, but imagine if it was tightened into the stationary object. When it moves back and forth it would eventually rub through the tape and shielding and contact the wires inside. By being aware of this, we can position the clamp so it will never contact. This is something easy to do while you are installing the part, but can be a much bigger headache down the road if it is not considered upfront.
Below is another example of a clamp that is not ideally positioned. We actually have the opposite scenario here to the last example. The clamp is on a pipe that is hard mounted to the frame, while the other pipe is attached to the motor and moves. This will cause the clamp and the pipe to contact and wear against each other over time. Although both are metal, the clamp will eventually work its way through the aluminum pipe and cause a vacuum and boost leak. This means a poor running car and loss of power.
Take Time to Consider Clamp Placement During Install
Take care during your installation and avoid potential pitfalls down the road. By maintaining good clamp placement, not only will you avoid scratching the pipes, but you can avoid other potentially serious issues like boost leaks and unintentional contact with other parts in your engine bay. So remember, always keep your car safe, beautiful, and protected by maintaining good clamp placement.
I’m Dave or piggy as my mates call me (Long story). My fiancé, Caroline and our two year old son Jason are my life, modding is my obsession.
I’ve always loved cars beginning with an apprenticeship as a mechanic for Peugeot for a couple of years then later in life a year in commercial mechanics, followed by 18 months as an assistant manager at a car modifying superstore. I most recently spent eight years as a parts specialist for Mercedes Benz.
I own a Gen 2 Mica Black Mazda 3 MPS (Mazdaspeed). I was originally going to buy an RX8 (a very popular car here and are cheap) but the parts that are available are generally body kits and wheels and I loved the look of the Gen 2 Mazdaspeed 3, mainly because of the bonnet scoop (although I’d love to get my hands on a raised scoop! hint hint CS).
There are literally about 5 companies in the UK that have any clue how to tune Gen 1 or Gen 2 Mazdaspeed 3’s and even fewer companies that sell parts for them. This is actually the second time I’ve modified this car. The first time the company that did the map messed it up and we couldn’t figure out what was wrong so I took it back to standard and started again at great cost because I sold all the parts. Now I have a full CorkSport build and could not be happier with the result.
The power gains are very noticeable even without the re-map. The tuner even said it’s a very good setup. The ram air intake breaths really well and the tubo spool packs a harder punch once the boost comes in. I’ve not had a dyno run yet, but 320hp is roughly what it has with the set-up.
Usually a steering wheel will have some play, allowing you to move the steering wheel an inch left and right while driving and nothing happens but that’s gone giving me a much sharper response. Now I can feel the car taking a corner so much better and I have a much greater idea of what the car is doing when I corner. The ride is much firmer so not for the faint hearted. The mods take away the factory smooth and comfortable ride and give you a sharp responsive car with much more grip.
Then of course there is the styling which I decided to go with a red and black theme on the outside and a blue theme under the hood.
Just placed 3rd in the ultimate street cars online voting and 4th at the main show @ Santa pod raceway losing out by one point to 3rd. 1st was a tuned RS focus with massive ice install and dripping with carbon fibre. My next event will be the 2nd of September, Trax at Silver Stone.
My next mods will be CS Oil Catch Can,CorkSport Eyelids, and CorkSport Rear Camber Arms. I am planning an ice install already have vibe space twin 12″ subs are 3000 watt a piece. Carbon dipped alloys 8.5J (if they’ll fit) so I can plant the power and I’m also looking to upgrade the discs and pads all round.
I have had a lot of different cars including a jdm Subaru sti 6 but once I saw the gen2 speed3 i was hooked and for price, you can’t beat them. I am an active member on mpsowners.co.uk and my car club is freshadditions.co.uk. If you wanna chat about parts I’ve fitted then add me on Facebook, Dave Corksport Higson or ask CorkSport for my email address.
CorkSport Across the Pond – Dave Higson’s Gen2 Mazdaspeed 3 Build September 13th, 2018CorkSport
But the mods don’t stop there, in addition to his CS go fast parts, he has also added a COBB xle bpv, upgraded his fuel pump internals and motor mounts and added a short shifter kit, CorkSport Skid Plate, and COBB AP.
For improved handling Christian has added HKS Hypermax Coilovers, Auto EXE front, rear, and bottom strut bars and BBS Wheels. To help him stop his speedy ride he has also added CorkSport Stainless Brake Lines and Stop Tech Slotted Rotors.
Ever since Christian learned how to build his first engine, he was hooked, but this is the first Mazda he has ever owned. He knew immediately that it was the perfect ride for him, “It is lightweight, powerful, and has superb handling” said Christian, “All I have to say is I love my Mazda.”
CorkSport is happy to announce another addition to our Front Mount Intercooler line with the release of the Front Mount Intercooler Kit for Short Ram Intake designed for the 2007-2009 Mazdaspeed 3.
Featuring a 24x6x3.5″ intercooler core, the CorkSport front mounted kit has been developed for optimal placement in the path of the inflow ambient air, allowing for maximized heat dissipation and reduced heat soak, a common problem associated with the stock top mounted intercooler location.
The mandrel bent and TIG welded aluminum intercooler piping keep the kit light and are attached with stainless steel T-bolt clamps to ensure an airtight seal. Custom reinforced silicone connectors made from multi-layer nylon braid provide strength and a smooth internal transition for less turbulent air flow.
Extensive testing on the Front Mount Intercooler saw 1-2 psi increase in boost over the stock intercooler and an average pressure drop of 1.5-2psi across the core resulting in 85% efficiency for greatly reduced core temperatures.
“The CorkSport Front Mount Intercooler with Short Ram Intake is no exception to the quality standards and attention to detail I have come to expect from CorkSport products,” said CorkSport customer, Kyle Reid, “The immediate boost in power speaks for itself. The free-flowing intake system increased both torque and horsepower right where I needed it and the intercooler is positioned in the perfect location to allow for greater airflow and cooler boost temps which in turn gives me colder charged air. I could not be happier with the kit.”
The kit has been designed to integrate seamlessly with our popular CorkSport Power Series Short Ram Intake and can be purchased as a standalone kit to compliment your current short ram intake or can be purchased with the CorkSport Power Series Short Ram Intake for additional savings and power gains.