Diagnosing Lean Air/Fuel Mixture Codes

What Does It Mean?

At CorkSport we are glad to be a source for help with those that have questions about their Mazda. I personally enjoy helping with drivability problems or Check Engine Lights! P2187 is a good example of a common code in the Mazda world. Especially those with Mazdaspeeds. “System too lean at idle.” Now you may be asking, what does this mean, and how is it fixed?

There are other lean codes all of this could apply to; this is a typical example.

It’s quite easy to figure out yourself, and I’ll be walking you through the simple procedure to track down the cause! Using my Mazdaspeed 3, we will go through some of the diagnostic steps of Boost Leak testing, and touch on some other common causes of a lean at idle code.

Let’s get started!

AFR/Fuel Trims

AFR – Measured by your primary 02, your air-fuel ratio is vital to watch and monitor if you are modding or trying to make more power.  Your Mazdaspeed is tuned to hit certain AFR targets, and relies on the 02 sensor and the MAF Sensor (Mass Air Flow) to adjust fuel delivery accordingly. However, there are things that can interfere with how these sensors communicate with the ECU, and if this happens, it will throw your system out of whack.

Examples are vacuum leaks, boost leaks, leaking nozzles/injectors, exhaust leaks, etc.

Fuel Trims – The measurement of how much your ECU needs to adjust fuel delivery. There are two kinds of fuel trims.

Short Term Fuel Trim (STFT) – Cars immediate Reaction To AFR Fluctuations, and responsible for keeping LTFT in check. This is constantly switching around. At Idle you should see close to 0 once it settles. Meaning that the RPMs are not fluctuating, and its steady.

Long Term Fuel Trim (LTFT) – Cars long-term reaction, which will change over time-based off how the short terms are doing. When you get a custom tune, your tuner will do what’s called a MAF calibration, to get this number as close to +/- 0 as possible. The less your ECU has to correct its fuel delivery the better.

Anything (-) means it’s taking away fuel, so the AFR’s its seeing are slightly richer than what it thought they would be.

Anything (+) means its adding fuel, so the AFR’s are slightly leaner than it should be. If you are seeing high or pegged STFT, the ECU is trying it’s very best to correct AFR to target.

How To Fix

Now that you have the basic understanding of what these mean, it will be easier to read the Accessport and see just what is going on. You will be able to watch how the computer is compensating for whatever the problem is, and be able to make a more educated decision on how to track it down.

Assuming the issue isn’t caused by something on the exhaust side, the most popular method would be the boost leak test. Creative name, right?

You can make one of these testers yourself, and it only costs a few bucks. All it consists of is a properly sized (And closed off) PVC section that you clamp onto your intake using a silicone coupler. It looks a little something like this.

Notice that there is a Schrader valve on top (Tire valve) This allows you to pressurize the system with air. You can use a bike pump or an air compressor. Obviously, the air compressor will be a bit easier as you can fill it up much faster.

Pinch off the line running from your intake to your valve cover or oil catch can, you don’t want to be forcing air directly into your crank case.

Attach the coupler to your intake, and start filling it up. Take small intervals to listen for any air escaping. You will want to ensure that the pressure your system holds is above or equal to your boost target.

If you hear air coming from the seal for your Mazaspeed VVT solenoid on your valve cover, this is normal.

Once you start hearing excess air escaping, or your gauge on the air chuck is not showing that it’s holding steady pressure, then you know you have a leak. The best way to visibly spot the leak is by spraying the suspect area with soapy water. It will reveal the leak as shown.

In this case, it was an FMIC coupler. However, these leaks can originate from a bad vacuum line, stuck open BOV, bad gasket. This method will expose any of these things.

What If It’s Not This?

If you have tested your system and found no source of a leak, then the next obvious things would be to inspect your MAF sensor, O2 Sensor, EVAP Solenoid, and exhaust system.

MAF – Sometimes these sensors fail, or get dirty. Cleaning them can sometimes render results but not always. Take it out and inspect it for grim or build up on the wire. MAF cleaner can be purchased at your local parts store.

O2 Sensor – Sometimes O2’s can get sleepy or go bad. Typically, when they do go bad, the readings are a bit more all over the place, or extreme. But it does happen sometimes.

The one responsible for AFR is an expensive Wideband sensor, so unless you’ve tried everything else, don’t throw money at a new one unless you’ve eliminated other variables.

EVAP Solenoid – This is responsible for allowing gas fumes from your EVAP system to be purged into your induction system to be burned off. However, the solenoid can sometimes be stuck open, and allow unmetered air in at the wrong times. Check to see if air passes through, or swap on a friend’s and see if it fixes the problem!

Exhaust – Cracks in the manifold, or downpipe before the 02 can trip up the sensor, thinking there is more air in the mixture than there is. The stream of the exhaust can pull in air from outside and confuse it. Look closely and listen for an exhaust leak. It’s typically easy to distinguish the sound.

Check out our latest CorkSport youtube video to catch a little more detail on this subject!

If all else fails, our staff at CorkSport is here to assist you over the phone the best we can for any of your Mazda or Mazdaspeed needs. Give us a call anytime for quality technical support at 360 260 2675.

Regards,

Brett@CS

The First and Only Performance Mazdaspeed Throttle Body with NO Sacrifices

Mazdaspeed3 intake manifold and throttle body installed

Many have tried, but few have succeeded to retrofit or modify an existing throttle body to work with the Mazdaspeed DISI MZR platform.

As you know, CorkSport does things a little differently, and as a result, we started from the ground up to create the best performance throttle body possible with no sacrifices to drivability or reliability. Introducing the CorkSport 72mm Throttle Body for 2007-2013 Mazdaspeed 3, 2006-2007 Mazdaspeed 6, and 2007-2012 Mazda CX-7.

Starting from the ground up means 100% brand new parts, no reworked or refurbished components anywhere.  

We start with an aluminum investment cast body that is made to our specific design specifications.

A flat faced throttle plate is added to gain a little bit of extra flow by avoiding the bump of a traditional round pivot shaft.

Finally, new electronics are added that are based upon OE logic to avoid any tuning and calibration issues.

To retain easy installation, we knew we had to keep the OE bolt pattern. With this, we wanted to maximize the throttle plate diameter for maximum flow. We ended up increasing from 60mm to 72mm. This may not sound like a huge increase, but the OE Throttle Body fits inside the CorkSport Throttle Body with plenty of room! The 72mm size also fits well with both 3” and 2.5” intercooler piping to fit almost any TMIC or FMIC setup. Finally, we did away with the OE gasket (which is too small anyway) and replaced it with a durable O-ring that will hold up to oil, gasoline, methanol, and other fueling options that it may come in contact with.


The CorkSport Throttle Body underwent extensive testing to ensure that it will not fail during daily use and to ensure it performs as well as we expect. The throttle plate underwent endurance testing to validate the D-shaped pivot can stand the test of time. During flow bench testing, we found that the CS flows about 150CFM (~33%) better than the OE throttle body when 75% open (accelerator pedal fully depressed).

Check out the graph below for the full data.
Mazdaspeed Throttle Bdy Graph for flowbench testing

In daily driving testing, we noticed better throttle response with no CEL or choppiness. In power testing with a midsized turbo (~GT30 size) we found the throttle body caused faster spool, but when we moved to a big turbo, things got interesting. With a GT35R, the CorkSport Throttle Body caused 100-200RPM faster spooling and an increase in power. Check out the dyno graph down below to see the difference between the CS Throttle body (blue) and the OE throttle body (green).

Dyno stats for the Mazdaspeed 3 Throttle Body

Each throttle body ships with fresh stainless steel mounting hardware, a 3” stainless t-bolt clamp, and your choice of silicone. We have options for FMIC, Mazdaspeed 3 TMIC (which also works for you CX-7 guys), and Mazdaspeed 6 TMIC.

Mazdaspeed Intake Manifold with Throttle Body
If you’re looking to take your Mazdaspeed3, Mazdaspeed6, or CX-7 to the next level, or squeeze that last bit of power out of your big turbo build, the CorkSport Throttle Body can help you meet your goals.

Stay up-to-date on the latest news and product updates from CorkSport.

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CorkSport Injector Puller

For the Mazdaspeed 3, Mazdaspeed 6 & CX7

After years of popular requests, we have something that we are very excited to announce! The CorkSport Injector Puller is here, and ready to assist you with your DIY, or shop needs.

With great power, comes great responsibility! And owning a Mazdaspeed may have made you aware by now of how troublesome removing a GDI injector can be. We designed this to assist you.

YOU CAN NOW SAY GOODBYE TO:
  • Twisting a seized injector until it breaks loose
  • Rigging up some method to pull or pry out the injector
  • Beat up hands
  • Beat up injectors
  • Hours of lost time

Now, I know what you are thinking: we may be late to the party. We are aware that we are not the first ones to make such a tool, however, we wanted to ensure that we made one of the highest quality that can be used time and time again. We love that you guys buy our seals, and we wanted to help ease the installation as much as possible.

With its stainless construction, Nator can truly make use of this when it gets passed around, because it won’t deteriorate with use.

As the OE seals fail, carbon starts to built up around the injector and seal and really locks that sucker in there over time. Sometimes an injector has to be sacrificed as seen above. But, It’s amazing how much easier the proper tool can make the job.

Although it may resemble a shake weight a bit, its just your normal slide hammer style tool with a custom head designed to perfeclty fit the DISI Injector.

HOW TO USE:

  1. Take off O-Rings that will be on the tip of the Injector where it goes into the Fuel Rail. Be sure to store those in a safe place.
  2. Slide the head of the tool into position as shown.
  3. You will then put tension on the tool pulling backwards.
  4. Use your other hand to slide the hammer backwards until it hits the lock nut on the back. Repeat until the stubborn injector finally breaks free.

– The CorkSport Team

Be sure to check out our full product video on YouTube and remember to subscribe!

 

CorkSport BIG Turbo for the Mazdaspeed & CX-7

Mazdaspeed 3 big turbo upgrade

Good day boosted enthusiast!

We wanted to take some time to give you all a quick update on one of the many projects we have brewing up here at CorkSport Headquarters.

The project I’m referencing, in general, is our 2nd turbocharger upgrade for the Mazdaspeed 3, Mazdaspeed 6, and CX-7. This unit is a substantial upgrade over our current 18G turbocharger. This Turbo will cater to those looking to take their performance and power goals to a higher level.

Not only will it be capable of putting you well into the 465whp range but this CorkSport Turbo upgrade will be able to do it without giving up on reliability and throttle response.  

It will be very beneficial to those who have mildly-built blocks and a supporting fuel system that will allow them to get higher in the HP range.

So, let’s talk about some of the features you can expect on the upgrade and why we decided to utilize them.

Let’s start at the heart of the Turbocharger.

The new CorkSport Mazdaspeed turbo will take full use of a GTX3076R center housing and rotating assembly (CHRA). The unit is equipped with a fully sealed ball-bearing cartridge, which is a nice upgrade when compared to a standard journal-bearing unit. We chose to go with a ball-bearing unit for a few reasons.

  1. The enclosed design of a ball bearing system allows us to eliminate the need for a thrust bearing, which can account for about 40% of the bearing system drag on the turbo rotor assembly.
  2. Ball bearings reduce the viscous drag, which allows a ball-bearing unit the ability to spool up about 15% faster than its journal-bearing equivalent.

The next thing you will notice on the new Mazdaspeed Turbocharger upgrade is the holes that are drilled into the compressor cover. These little holes are known as anti-surge ports and are intended to expand the turbochargers compressor map. The ports function to move the surge line further left on the compressor map which gives the Mazdaspeed turbo some more headroom before it falls out of its efficiency island. Anti-surge ports are becoming increasingly popular in modern performance turbochargers and with great reason. They offer some unique benefits as mentioned and will be fully integrated into our unit.

Last but not least, as with our CorkSport Turbo, this bigger Mazdaspeed Turbo will once-again be a true drop-in unit; minus the 4” compressor inlet.

There will be no cutting, modifying, sourcing oil and coolant lines, running to the store to buy couplers, etc. This unit will come with everything you need to have a trouble-free install. As with the current CorkSport 18G turbocharger, the new Garrett-based design will come with all studs, gaskets, washers, and knowledge that you need to have a nice weekend install.

So keep your eyes peeled as we get closer to delivering more performance for the Mazda community!

– The CorkSport Team

SOURCES: Miller, Jay K. Turbo: Real World High-Performance Turbocharger Systems. CarTech, 2008.

Guest Blog – Mazda Takeover Event

Recently, we’ve been posting a lot of blogs on clubs and connection in the community, and I’m sure you’re wondering what that’s all about. We’re hoping to help people get connected in their local areas and start throwing more meets!

What way to better understand how to get a HUGE group of MAZDA ENTHUSIASTS together than ask a Mazda Meet Organizer?

Keith Eggert has been an influential event planner for a lot of West Coast Mazda clubs. Below, he walks us through how it was for him setting up the first couple Mazda Takeover events. We hope it inspires you to start the process of creating your own!


KEITH:

Let me start off by saying that I am by no means a professional at getting a large gathering of people together, nor am I very organized. However, I love the Mazda community and enjoy connecting with fellow Mazda enthusiasts.

A unique opportunity was laid out before me: Get as many people with Mazdaspeeds together here in my area. (For those of you who don’t know where I’m from, I currently reside in the greater Boise, Idaho area.) 

Dale Owen, head honcho of the Mazdaspeed Idaho group on Facebook, who also runs Gem Tuning (yes, he tuned my car), approached me with a yearly meet idea.

He explained how it’d be a huge help if I lent a hand in helping organize our yearly Mazdaspeed group meet, since I live in the epicenter of the majority of the Idaho members.  Of course I said “Yes”, and just minutes after I told him yes, I had an idea:  “Let’s do it big!”, I said to Dale:

“Let’s make this thing huge, not just a simple one-day hangout, let’s put this party on the map!”

He reluctantly agreed to that, and since that day over two years ago, I took the reins and ran with it.  I figured I had to give it a name, but more importantly, I had to figure out what we were going to do for two whole days. It had to be exciting, it had to fill empty time, it had to connect Mazda Groups from all surrounding areas.  Most importantly, it needed to be fun.  I decided to call it the Mazda Takeover because that’s how I envisioned it; Mazda after Mazda after Mazda, driving down the road to locations in the valley where events were set up. It was a beautiful thing to see.

I invited anyone in the Mazda Community willing to make the drive from as far as Utah to come up.  I invested about three months into getting known, talking to people, and helping members with their questions on the Utah Mazda Enthusiasts Facebook group.  It paid off. As luck would have it Cody Allington is kind of the go-to guy down in Utah, and with his help he generated interest, and brought up 7 cars with him in the first year, which blew me away given that the planning span of 3 months was all the time I gave him to gather a group willing to drive up.

Friday through Sunday. That was the game plan, come to find out, clearly waaaay too short of a time frame.

Between the Friday evening’s Line the Streets meet, Saturday mornings dyno day, Saturday nights drag racing, and Sunday’s farewell, I think everyone managed to get about 3 hours of sleep each night. That needed to change. We absolutely needed an extra day; that way people wouldn’t feel burned out, and would have time to relax and just talk to people. So, for Year Two, we did just that.

Mazda Takeover’s second year was much more organized, spanning from Thursday night through Sunday.

Three days to dyno, race, and have a scenic cruise.  It was perfect, and even had people making the trip in the late evening on Saturday just to make two passes down the drag strip before the lights went out and everyone went home. We now have a perfect amount of days, but there was still quite a bit of downtime that we attempted to fill with a garage day, which was way too stressful given that it was hours before we all left to go drag racing. That won’t be happening in Year Three.

So what did I learn in all of this?

Two successful years, triple the amount of attendance from people outside of Idaho, states I never contacted via Social Media wondering about the event and contacting me directly…  I think I have a recipe to keep this thing going.

Here is just a little bit of wisdom should you find yourself wanting to have a huge meet.

  1. First things first: PLAN PLAN PLAN.  Do not fill a day with too much.  Two events per day spaced out is perfect.  Dyno in the morning from 9-2, then have everyone meet for a BBQ from 4-7.  However, you wish to fill the day, keep in mind: the key to a successful meet is to utilize the reason you are there.  If you get Mazda people together, do Mazda stuff.  Go for a cruise, schedule time for how long that drive will take, and any pit stops needed for photo shoots, fuel, etc.
  2. Second. When doing two events during a meet, NEVER UNDER ANY CIRCUMSTANCES DO TWO CAR RELATED EVENTS IN THE SAME DAY. Meaning, don’t schedule a dyno day and an evening of drag racing in the same day.  Can you? Sure you can.  Should you? Probably not.  Cars are like people, too much stress and they break.  Don’t need to go breaking any cars; this is supposed to be fun.  And if you do, know your groups of attendees. Scheduling an Autocross event and a drag event on the same day is far more acceptable, since autocross drivers are less susceptible to drag racing, and a drag car sure as hell won’t ever see an autocross course.
  3. Third. Keep in mind, you are doing this for a group so that everyone can have fun, yourself included.  Call ahead, give businesses a heads up that a group is coming on a certain day, that way it alleviates stress on the business and on you as the administrator. The less stress, the more fun everyone has.

With those three key ingredients, you can build the foundation for a successful meet.  

Keep in mind, if you are planning on doing a multi-day meet, the more notice the better.  Also, keep in mind that not everyone can make it, even with six months of notice.  Life happens fast, and things change quickly.

I think the biggest thing I learned is to not fear failure.  

The first year of the Mazda Takeover, THE DAY OF the start of the meet, I had doubt, fear that no one would show, a sinking feeling that three months of phone calls and planning was all for nothing.  Push that aside, people will come.  Hype up your meet, make it sound like the best weekend people near you with a Mazda could ever have. I did just that for two years worth of events.  Last year Corksport sent Luke McCarvel and Barett Strecker to the event.  This year I got Luke and Barett, and Brett White got the chance to join them.

Evolutionary Performance out of Salt Lake even shut it’s doors for the weekend to relax and have a good time.

So that just goes to show: If you never settle for OK, and constantly push to have bigger and better meets, performance shops will come to your meet, retailers can come to your meets, tuners can come to your meets, but most importantly, people will have a good time.

Lastly, a shameless plug for the Mazda Takeover 2018. – June 7th-11th in Boise, Idaho.

Dyno, Drag, Karting, BBQ, Scenic Cruise. Whether you drive a Mazdaspeed, Miata, Protege, or just regular Mazda that you’re proud of, you won’t want to miss this year’s event.  We hope to see you there. Camping is encouraged!!!

Cheers,

– Keith Eggert

Check out the Mazda Takeover Event Page on Facebook!

If you’re looking for an excuse to connect with your local Nator Club, Mazdaspeed Group, or Mazda community, Keith has shown you how to stick with it and come up with a great event. However, if you don’t want to plan your own, stay tuned as we’ll be working with clubs all over the US to promote events and meetups throughout 2018.

If you’re a club and you have an event page, email kim@corksport.com so we can be sure to get you on the calendar!