Featured Car of the Month – Ray’s Speed3

As Ray put it, โ€œIt is easy to buy a fast car, but itโ€™s much more fun and rewarding to make a car fast!โ€ and Ray has done just that with his 2009 Mazdaspeed 3. This Albuquerque NM native has a laundry list of performance parts on his car and based on the number of votes for his ride to be CorkSportโ€™s June feature, a lot of friends within the Mazda community!

This occasional (drag) racer has a COBB SRI and Access Port with custom tune, CorkSport TMIC, CorkSport Downpipe, CorkSport Racepipe, and CorkSport Cat Back Exhaust, JBR Thermal Insulated Gasket and JBR Throttle Body Gasket, but the go fast parts donโ€™t stop there, he went big turbo with an ATP GTX 3076 26 PSI, added a big turbo inlet pipe and Devils Own Progressive Methanol Injection Kit 80/20 with D07 Nozzle. To support the many aftermarket parts, Ray has also upgraded his internals with KMD HPFP Internals.

To enhance the handling, Ray had added a Short Shift Plate, H&R Springs, 18×8 Drag DR38 +47, Eibach 5mm Spacers, and 235/40 18 Nitto NT05 tires.

Next on the list for Ray is a fully built block, full suspension, and braces. He also has his eye on the upcoming CorkSport Mazdaspeed 3 Coilovers. Looks like July is going to be a good month for modifying your Mazdaspeed 3 Ray!

Gwynne-

Full List of Modifications:
Cobb Access Port (Custom Tune)
ATP GTX3076 26PSi
Cobb SRI
CorkSport TMIC
CorkSport Down Pipe
CorkSport Test Pipe
CorkSport Cat Back Exhaust
Oil Catch Can
JBR Thermal Insulated Gasket
JBR Throttle Body Gasket
JBE EGR Delete
JBR Throttle Body Coolant Bypass
CP-E Big Turbo Turbo Inlet Pipe
KMD HPFP Internals
Street Unit TurboSmart Dual Port BOV
CP-E Single Guage Pod
DashHawk
Prosport Boost Gauge
Devils Own Progressive Methanol Injection Kit 80/20 with D07 Nozzle
E85 Tune 50/50
Street Unit Rear Motor Mount
TRZ Tranny Mount
Short Shift Plate
H&R Springs
18×8 Drag DR38 +47
Eibach 5mm Spacers
235/40 18 Nitto NT05.

Featured Car of the Month – Christian’s Speed 3

This monthโ€™s winner for our blog segment, The CorkSport Featured Car of the Month, goes to Christian whoโ€™s 2011 Mazdaspeed 3 plays the looks and the part for the role!

This Tustin, CA resident was featured in the CorkSport booth at Mazfest 2011 and with good reason. He sports a CorkSport Front Mount Intercooler, CorkSport Downpipe, CorkSport Racepipe, and CorkSport Power Series Exhaust on his Mazdaspeed.

But the mods donโ€™t stop there, in addition to his CS go fast parts, he has also added a COBB xle bpv, upgraded his fuel pump internals and motor mounts and added a short shifter kit, CorkSport Skid Plate, and COBB AP.

For improved handling Christian has added HKS Hypermax Coilovers, Auto EXE front, rear, and bottom strut bars and BBS Wheels. To help him stop his speedy ride he has also added CorkSport Stainless Brake Lines and Stop Tech Slotted Rotors.

Ever since Christian learned how to build his first engine, he was hooked, but this is the first Mazda he has ever owned. He knew immediately that it was the perfect ride for him, โ€œIt is lightweight, powerful, and has superb handlingโ€ said Christian, โ€œAll I have to say is I love my Mazda.โ€

Whatโ€™s next on the list for this Mazda lover? An Act Lightweight Flywheel and Clutch, CorkSport Front Camber Plates and CorkSport Oil Catch Can.

I think I can speak for your Mazda Christian when I say; your Mazda loves you too.

Gwynne-

CorkSport Product Development Update

As many of you know, here at CorkSport we always have products in different stages of development and recently have been splitting our time between two areas of the Mazda world, suspension and exhaust.

Because we support so many models, our time gets allocated between several different product lines to ensure we have parts coming out consistently to support our whole customer base. Today, I will be covering just a few of the items I have been working on over the last several weeks and give you an idea of what we have working in the pipeline.

Mazda 3/Mazdaspeed 3

This summer it will be time to step up, or drop down, to a new set of coilovers designed by CorkSport. They will of course be CorkSport quality and be optimized for most of our customer base. Adjustable height, adjustable dampening and front camber adjustment will be a few of the characteristics. We are also working on producing some camber adjusters for the rear as a separate product.

We have also been exploring many options to get internals or a fuel pump upgrade to market over the past several months and we have started preliminary testing and design of CorkSportโ€™s own fuel pump upgrade solution for our customers. We are in the preliminary stages of testing and will be working through the development process over the next several months.

Mazdaspeed 6

Mazdaspeed 6 owners have been lacking options on the market for a front sway bar application for a while but donโ€™t worry, this summer you should have that bar youโ€™ve always dreamed of. Our beta car has had this bar on for a while and with a few revisions it is getting tremendous results in terms of improved handling and feel. We are in the final stage of development, are going into production now and expecting a full release of the product as early as next month.

1999-2005 RX-8

All of you RX-8 fans out there will be glad to know we are in the final stages of development for a single exit exhaust. It has been a long time coming but the drift style exhaust is almost ready for release. We are doing final test fitment now and have identified some beta testers that will be getting the parts on a pre-release later this month. The Beta testers will run the exhaust making sure they like the fitment and sound of the part and will help us to refine our installation instructions to make sure that they are easy to follow before we release it for sale to the public.

Keep watching the blogs because we will be sharing more information that will give and inside look on the engineering and development of many of the parts we are releasing. I will be writing an in depth blog on the coilovers and coilover development and will also be writing a blog on all the information we are learning about fuel pumps, including spill valves, relief valves, fuel injectors, fuel pump internals, and information on the cam that drives the pumps.

Brydon –

Product Release! CorkSport Underbody 4-Brace Set for Mazda 3/Mazdaspeed 3

CorkSport is happy to announce another addition to our suspension performance line-up for Mazda 3 and Mazdaspeed 3 vehicles with the CorkSport Underbody 4-Brace Set.

The CorkSport underbody 4-Brace Set for Mazda 3 and Mazdaspeed 3 will reduce undesirable chassis flex and increase control during hard cornering and acceleration.

The lightweight double wall I-bean construction will increase rigidity without adding unnecessary weight to the vehicle.

Using the latest in computer aided technology, the CorkSport Underbody 4-Brace Set has reinforced machined brackets that tie load points together for reduced flexing and distortion of the chassis to improve both the stability and responsiveness of the vehicle.

โ€œReinforcing the chassis is often an overlooked performance enhancement, especially on vehicles with lots of modifications,โ€ said Rich Harris, President of CorkSport Mazda Performance, โ€œAdding an underbrace set will reduce twisting of the chassis by linking the frame to the sub-frame, locking the front sub-frame in place.โ€

The CorkSport Underbody 4-Brace Set for Mazda 3 and Mazdaspeed 3 has been anodized black and includes an etched CorkSport logo for added durability, longevity and a genuine CorkSport look.

As with all CorkSport products, the CorkSport Underbody 4-Brace Set includes a two-year warranty, full color installation instructions, all of the needed installation hardware, and knowledgeable telephone installation support. It can be purchased today at CorkSport.com for $249.00.

Product Release! CorkSport Oil Catch Can Development and Release Notes

Sometimes projects take a lot longer than expected to get to release. After several design changes, lots of simulations, and plenty of mounting revisions, we are happy to announce the release the CorkSport Oil Catch Can for Mazda and Mazdaspeed vehicles.

Oil catch cans are designed to separate the water, oil and other contaminants from your PCV system. The PCV system feeds directly in the intake manifold causing all these contaminants to be pushed to the back of the valves then into the engine cylinders. As cars wear, we see more and more contaminants in the PCV system and then into the engine.

Many of you have followed the development as we moved through our design revisions beginning with our first concept, a titanium oil catch can that used stainless steel wool to separate out the oil and several versions in-between before we came to the design that we are happy to be releasing today.

Unlike other catch cans on the market that simply expect the contaminates to fall out of the PCV vapors, our newly released oil catch can has a unique cyclonic vacuum design that forces contaminants to the walls of the can before the air can move back into the intake system. This Solidworks simulation shows how the system was designed. You can see that the air swirls around the outside of the can trapping the contaminants at the wall. This allows them to fall through a disk that is welded between two chambers used to separate the PCV vapors and the contaminants. Once the contaminants are separated you can view them with a sight tube located on the side of the catch can.

We were particularly surprised to see how much water vapor builds up in the crank case of these cars. After a few miles of driving with the catch can on our shop Mazdaspeed 3, we could really see what separates our catch can from the competition. After only 500 miles we had separated out a great deal of contaminants from the PCV system. Most of which was water vapor that had been trapped in the PCV lines and engine block. This alone should ensure that oil doesnโ€™t break down quickly on our DISI MZR engine.

After 3000 miles we performed our first oil change. The results were exactly what we expected, a much smaller concentration of water but a noticeable amount of oil. MZR engines are notorious for slight amounts of blow by getting back into the engine. As you can see from the picture this is something you donโ€™t want getting back into your engine. We took this sample and sent it out for particulate analysis. The results really prove that you donโ€™t want this in your engine. Along with a large amount of oil, which can be seen, there was metal and water present in the oil. All of which we donโ€™t want to be reburned in our engine or stuck to the back of our valves.

Even though it took a little longer than we expected to release this, Iโ€™m sure everyone will agree that there are certain things you want done right and somethings are worth the wait. When it comes down to it there are just some contaminants that you never want entering your motor. Most of them are listed on the sheet to the right.

The CorkSport Oil Catch Can will enhance the reliability of your engine and improve performance and fuel economy. It is made from high-grade aluminum with a pressed annodized top cap and includes a chemical resistant sight tube. It comes with a complete mounting kit and can be purchased from CorkSport here.

For more information about this product or to purchase one today, please visit our product page on our online catalog at https://corksport.com