If you’re looking to help your racing engine stay healthy and clean, read on as we introduce the CorkSport EGR Delete Kit for Mazdaspeed 3, 6, and Mazda CX-7 Turbo.
An exhaust gas recirculation (EGR) system is a very common control system that recirculates some exhaust gases back to the intake manifold to help reduce NOx emissions. A properly functioning system has a few other minor benefits however, on the DISI MZR the EGR system primarily gets clogged, and/or gums up your intake valves, reducing engine health and performance (for more info, check out our blogs on EGR Cleaning and Intake Valve Cleaning).
The CorkSport EGR Delete Kit removes the two primary components in the EGR system: the EGR valve and the EGR tube. This means no more carbon and soot going into your intake valves, and when coupled with a quality Oil Catch Can, much less frequent valve cleaning.
Each CS EGR delete kit comes with everything you need for a good looking, easy install. The EGR valve is replaced with a 3/8” thick, billet aluminum block off plate. The plates are precision machined to closely match the OEM EGR valve flange to keep your install clean. Proper length bolts are supplied with the CS EGR Delete Kit to ensure you won’t damage your OEM or CS High Pressure Fuel Line.
The EGR tube delete consists of two components: a laser cut 18 gauge T304 stainless steel block off plate and a T304 stainless plug. The plate can be used underneath the tube itself for a stealth install or for an even cleaner engine bay, go for the full tube delete and use the plug to block the hole in your OEM intake manifold.
While not a typical performance mod, the EGR delete is a great addition to aid in a racing build’s future mods. To start, the EGR valve block off plate is tapped for the included 1/8”-27 NPT barb fitting. This works great for the OEM turbo’s rubber coolant line, but should you upgrade to a non-water cooled turbo or a stainless coolant line, 1/8” NPT is a very common size that should be able to accommodate almost any type of fitting.
The CorkSport EGR Delete Kit also provides some much needed room around the turbo charger. With the bulky OEM EGR valve removed turbo swaps are easier, plus, certain turbo setups will literally not fit without an EGR delete. Finally, should you decide down the road to upgrade your Intake Manifold, an EGR delete is basically a must as nearly all aftermarket intake manifolds remove the EGR port from the IM.
The CorkSport EGR Delete Kit is a relatively easy way to gain some extra engine protection without breaking the bank. If you just cleaned your valves and want to avoid it doing it for a long time, a CS EGR Delete Kit is a must.
The CorkSport EGR Delete Kit is Here! December 13th, 2018CorkSport
CorkSport Built Long Blocks for the 2006-2013 DISI MZR
You’ve probably seen the stellar videos posted on our news feed or heard the rumors about CorkSport building stout long blocks for our employee’s Mazdaspeeds and the company R&D Mazdapeed. Today, we are ready to let the “cat out of the bag.”
CorkSport is building long blocks for your Mazdaspeed and here’s why it will interest you:
We have complete long-blocks ready for installation with blueprint certificates. These long-blocks are in-stock and are ready to ship. If you’d rather send us your motor, we guarantee one month or less turnaround.
Let’s check it out:
Every engine is meticulously inspected and measured to extremely precise tolerances per our ASE certified master technicians. Critical surfaces are measured to the 0.0005” for the pistons, bearings, and camshafts to create a tight, powerful, and reliable engine setup that you can depend on. To support this, every engine comes with a blueprint certificate to confirm all critical tolerances in your engine.
Better yet, this precision doesn’t come with at the cost of a 3-6 month wait. We intend to have these motors in stock. Even if you send us yours for a rebuild, we guarantee we will have your engine ready to ship faster than the industry standard!
No bull pricing means you get exactly what we list out here.
At no point will you get a call from CorkSport stating extra work or cost is needed to get your engine complete and ready for you. We’ve all been through this; starting a build with one budget and ending with a different, much larger, budget. We hate it and we won’t let it happen to you.
Other than the block and cylinder head themselves; all the parts going into your build are brand new, not reconditioned or re-used. This includes genuine OEM Mazda components; Manley connecting rods and Mahle pistons, ARP fasteners (specifications depend on Dankai Build), along with CorkSport Camshafts, Injector Seals, and other supporting parts.
Finally, what good is all this if your engine can’t get back to you safe and secure?
We want your new built block to arrive for delivery without issue, that’s why we use heavy duty sealed plastic crates that are designed to ship engines. This provides ample mounting and restraining of the engine block in the upright position for easy access for you. Along with that your engine ships free of charge within the lower 48 states. Just return your good engine core in the provided crate and get the core charges refunded.
This sounds pretty great, right? If you’re thinking about a built engine for your Mazdaspeed, then I invite you to check on the CorkSport Dankai Engine Builds to see which version fits your goals and desires.
-Barett @ CS
CorkSport Built Engine December 11th, 2018CorkSport
How about something a little different from the usual CS blog? I thought I would give you all a little insight into all the different Mazdas that are owned by employees. Some are daily drivers, some are full racecars, and some are…different (more on that later). So grab a cold refreshment, we’ve got quite a few cars to go through.
Modifications: Full Flyin’ Miata CAI, polished stainless piping, Turbosmart recirculating bypass valve, manual boost controller, O2 signal modifier, boost gauge. Recent Mustang Dyno showed a consistent 189.9WHP.
Corey’s Comments: Purchased new to me at 17,000 miles in 2012 for my 40th birthday. The MSP Miata had been stored for 4 years-everything was original, even the tires. This Miata came from California and had never seen rain. I keep it in the garage and it’s mainly a fair weather/weekend car except during the summer. I enjoy taking a ride in the MSM with each of my kids, but love honking the horn at people and making my son wave back…like he knows them.
Owner: Luke Year/Model: 2009 Mazdaspeed 3 GT Mileage: 124,000
Modifications: Full bolted, built engine, CS prototype turbo, methanol injection. Too many CorkSport Par
Luke’s Comments: Car has been through stock turbo/stock block, CS turbo/stock block, CS turbo/built block, 35r/built block, and now CS prototype turbo/built block. Fun fact: my girlfriend went faster in my car than I did when I first bought it. Stock turbo went 12.8 @ 110mph in the 1320.
Owner: Daniel Year/Model: 2007 Mazdaspeed 6 Mileage: 68,000
Daniel’s Comments: Just bought the MS6 a few weeks ago, doing a ton of maintenance before mods. This Mazdaspeed6 started out as a dealer fleet vehicle (whatever that means). Bought it from a guy who owned it the past ~9 years. Hoping to sneak some new Mazdaspeed 6 parts into the CS catalog and feed the zoom-zoom obsession!
Modifications: Virtually everything in the CS catalog for MS3. Plus a few prototype parts that never made their way to the market.
Comments: Affectionately called “Whitey”. On its 2nd built engine (we use and abuse this thing). This was one of Vincent’s first projects when he arrived at CS: rebuild Whitey’s engine. He just got done rebuilding it for the second time and is now breaking it in.
Modifications:Full CS bolt-ons, big turbo, meth injection, making 430whp 385ft-lbs. BC coilovers w/ custom rated Swift springs, BMSPEC front splitter, Varis rear diffuser, custom side skirt extensions, Volk TE37SL: front 18×11 rear 18×10, paint matched 240Z flares, 330mm BBK.
Brett’s Comments: I’ve had the Mazdaspeed3 for about 4 years now. It has every CS bolt on in the catalog. Helps that I work here now. This MS3 makes ~430 WHP, and is a stock block for now; built block soon to come. I take more pictures of this car than I do anything else.
The GEN 3’s
Owner: Jennifer Year/Model: 2014 Mazda 3 2.5L Hatch Mileage: 100,000
Jennifer’s Comments: The car has been used for the majority of the Mazda3 research and design at CS. This Mazda 3 is daily driven ~80miles each day to torture test CorkSport parts, it helps that the commute to my house is that far round trip. Basically, my daily drive is a perfect example of “running up a hill both ways” for this Mazda 3.
Collin’s Comments: Aside from the performance parts available at CS, I chose this car due to the extra ~30HP compared to most commuter cars. I still get 42MPG on my freeway commute. This is my first New Car I bought myself and I have loved learning how to modify on it.
Rich’s Comments: I drove around the same B2300 for many years while we built CorkSport from the ground up. I finally decided to treat myself and picked this Mazda6 up in 2014. Big shift, and I’ve loved having the luxuries of this Mazda 6.
Owner: Derrick Year/Model: 2014 Mazda 3 2.5L Sedan
Modifications: Caged, stripped, CS SRI, straight pipe to CS axleback, bunch of custom adjustable suspension, BBK (sometimes), custom racetrack-modified bodywork.
Derrick’s Comments: This Mazda3 could not be sold as a road legal car, so I don’t drive it on the road. There are a TON of track hours on this Mazda 3 and all of it’s modifications. We basically TRY to break our test parts before we let them hit the market, which is good for me because I love to go fast.
Comments: Mainly stock so far, big things to come to the “CBR” (CorkSport Branded Ride). Brett, who has been dailying the CBR, somehow only is getting 23mpg. Expect more parts for facelifted GEN3’s with the CBR’s arrival.
Just because you may not have seen much about them and they don’t get their own category does not mean they’re not special. For me, some of the most interesting cars are down below.
Modifications: Sweet stickers for extra HP, tire shop wheels, custom faded paint
Comments: Vincent used to own this truck before selling it to be the “new” CS shop truck. He notes that it was involved in 3 accidents, each time the insurance company did not total the truck, leaving Vincent with more money than he spent to buy the truck. No power steering provides an arm workout for those lucky enough to drive this beast.
Derrick’s Comments: The ND is an interesting car for me as being a lifelong Mazda enthusiast I had never owned a Miata before. When the ND was announced I had already converted the Mazda 2 into a B-Spec car so I stopped street driving it and went back to my Rx7 turbo as my daily driver so I had gotten used to driving a car with “issues” again. When I got into the ND for the first time and drove it home it was very surreal expecting some weird sound or smelling hydrocarbons (the Rx7 is old and catless) and the car handled incredible right out of the box. Of course that lasted all of 3 months until we have Kenton Koch behind the wheel helping us out with the suspension development. It is one of those cars that I warn people, if you drive it you will want to buy one.
Owner: Vincent Year/Model: 2010 Mazda RX-8 R3 Mileage: 60,000 (original engine, no issues)
Vincent’s Comments: I had been wanting a 2nd gen RX-8 since high school. This thing revs out to 9400RPM and is super fun to drive. Just recently sold (hi Aaron) but too good to not include in this blog.
Owner: Derrick Year/Model: 1993 Spec Miata Mileage: “Lots and lots” (this car has run 25hours of Thunderhill a few times on top of all its other racing)
Modifications: Spec Miata Bilstein shock package, Eibach swaybars, illegal plunge cut cylinder head (lookup spec Miata plunge gate 2014), GLoc brakes, 949 6ul Spec Miata wheels, AIM dash & datalog system, ESR drive side drop floor, Really big radiator.
Derrick’s Comments: I took the advice of all the spec miata people and bought a built car so I didn’t have to spend 6 months building one myself. The local car was raced for a long time in the northwest and was a front running car before it was parked for a few years. I picked it up for ~6k with some extra spares and was immediately able to get on the track and go racing after the installation of the drop floor and new seatbelts. The big question I have people ask me is why did you get a SM? The real answer is the level of drivers in the class. At any sanctioned race event weekend there are always SM and someone to race against and I have personally known several drivers go into SM a novice and come out the other side in pro racing. To win at SM you have to have your shit together. To be the best you need to compete against and beat the best so here I am.
Owner: Barett Model: Mazda B2600i Mileage: ?
Modifications: Solid axle swap with Toyota running gear, 4.88:1 axle gears, rear locker, 3 feet of articulation, 8000lb winch, high bolstered seats, 35×14.5R15 Super Swamper Bogger Tires, “lots of f*ckery fabrication.”
Barett’s Comments: This was my first real vehicle, and it taught me lots about owning a vehicle, modifying a vehicle and I have more memories with this beast than I can come up with right now. I beat the SH*T out of this truck and it’s always put away wet.
Owner: Rich Model: 1988 Mazda Rx- CONVERTIBLE
Modifications: Turbo engine swap, Apexi Power FC, CS Border Style body kit, CS front mount intercooler, CS turbo back exhaust, many other mods.
Rich’s Comments: The Rx-7 is kept in the garage and it’s mainly a fair weather/weekend car except during the summer. I take it out for special occasions or to just show off every once in a while. It’s a nostalgia piece for me.
2016 Mazda 3 Sedan. Derrick’s 2nd racecar. Caged, stripped, 2.0L AT converted to 2.5L MT.
Mazda RX-7 FC. Owned by Derrick.
NA Mazda Miata. Parts car for Derrick’s Spec Miata
Mazda 5. Derrick’s wife’s car.
Mazda CX7. Kelly’s daily driver.
For those keeping score, that’s 22 Mazdas in the CorkSport garage. The cars have come and gone over the years but one thing will always stay true: our cars will be fun to drive because they are Mazdas. Here’s to more Mazdas finding their way into the CS (and your) garage.
Oh and if you have any questions on the above cars, please let us know down below, we’ll be sure to pass on your question to the car’s owner.
2018 CorkSport Garage Update December 11th, 2018CorkSport
Looking to add some Extra Excitement to your Mazdaspeed?
What if we told you could add extra engine protection at the same time? Introducing the new CorkSport Balance Shaft Delete Kit for 2007-2013 Mazdaspeed 3, 2006-2007 Mazdaspeed 6, and 2007-2012 Mazda CX-7. It contains all the parts you need to safely remove the OE balance shaft from your MZR DISI engine and give it the extra rev-happiness that it needs.
The OE balance shaft is an 18-pound lump that lives in your oil pan to help balance out the natural vibration and harshness that are inherently present with an inline four-cylinder engine. It does this by connecting to a large gear on your crankshaft and using rotating mass to help cancel out the vibrations from the engine. By removing the balance shaft, your engine has less weight to turn and thus, can change RPM more rapidly. If this sounds familiar, it’s because lightweight flywheels do the same thing; remove some of the rotating mass of the engine to gain a faster revving engine and even a few bonus horsepower.
The OE balance shaft needs an oil supply to ensure that it stays well lubricated and does not lock up. The CorkSport BSD Kit uses a stainless steel plug and O-ring to seal this oil passage. The O-ring is not enough to seal and keep the plug in place, however, it is locked down by a securing plate which gets attached using one of the OE balance shaft mounting holes. We chose stainless for its strength over aluminum. By doing so allowed us to create a lower profile plug with a thicker O-ring for better sealing. We were also very careful to choose an O-ring that is safe for all types of oil and safe up to 400°F.
But you may be asking where does the engine protection come from?
Since the OE balance shaft lives in the oil pan, it takes up some volume that could otherwise be used for oil capacity. This means roughly a quart of extra oil can be used once the BSD kit is installed. Also, the CorkSport Balance Shaft Delete Kit comes with an oil pan baffle to help control your oil’s movement during aggressive driving.
While rapidly changing direction or during a long sweeper at high speed, the oil in your oil pan can move around a surprising amount. If the wrong set of circumstances happen, your engine can be starved of oil, which can easily damage vital engine components. The CorkSport Oil Baffle controls your oil’s movement, ensuring that your engine will have a good supply of oil no matter the driving situation.
We again choose stainless over aluminum for the oil baffle, so that it is rigid enough to control your oil and prevent any vibrations or rattles while your engine is running. The oil baffle is made from two laser cut pieces that are then attached using stainless steel rivets to eliminate any risk of corrosion or improper hole alignment.
Note: the CS BSD Kit comes fully assembled and ready for installation.
Since the CorkSport BSD Kit removes a stock component designed to make the car more comfortable, it will naturally have an increase in noise and vibration coming from the engine compartment. As such, we cannot in good conscience recommend this mod to everyone. That does not mean it is unbearable though, Barett at CorkSport still daily drives his fully mounted Mazdaspeed3 with a CS BSD Kit installed.
If you are looking for the next mod to get some more excitement from your Mazdaspeed, look no further than the CorkSport Balance Shaft Delete Kit. After all, how many mods come with some extra engine health as well?
CorkSport Balance Shaft Delete Kit for 2006-2013 DISI MZR February 28th, 2018CorkSport
The First and Only Performance Mazdaspeed Throttle Body with NO Sacrifices
Many have tried, but few have succeeded to retrofit or modify an existing throttle body to work with the Mazdaspeed DISI MZR platform.
As you know, CorkSport does things a little differently, and as a result, we started from the ground up to create the best performance throttle body possible with no sacrifices to drivability or reliability. Introducing the CorkSport 72mm Throttle Body for 2007-2013 Mazdaspeed 3, 2006-2007 Mazdaspeed 6, and 2007-2012 Mazda CX-7.
Starting from the ground up means 100% brand new parts, no reworked or refurbished components anywhere.
We start with an aluminum investment cast body that is made to our specific design specifications.
A flat faced throttle plate is added to gain a little bit of extra flow by avoiding the bump of a traditional round pivot shaft.
Finally, new electronics are added that are based upon OE logic to avoid any tuning and calibration issues.
To retain easy installation, we knew we had to keep the OE bolt pattern. With this, we wanted to maximize the throttle plate diameter for maximum flow. We ended up increasing from 60mm to 72mm. This may not sound like a huge increase, but the OE Throttle Body fits inside the CorkSport Throttle Body with plenty of room! The 72mm size also fits well with both 3” and 2.5” intercooler piping to fit almost any TMIC or FMIC setup. Finally, we did away with the OE gasket (which is too small anyway) and replaced it with a durable O-ring that will hold up to oil, gasoline, methanol, and other fueling options that it may come in contact with.
The CorkSport Throttle Body underwent extensive testing to ensure that it will not fail during daily use and to ensure it performs as well as we expect. The throttle plate underwent endurance testing to validate the D-shaped pivot can stand the test of time. During flow bench testing, we found that the CS TB flows about 150CFM (~33%) better than the OE throttle body when 75% open (accelerator pedal fully depressed).
Check out the graph below for the full data.
In daily driving testing, we noticed better throttle response with no CEL or choppiness. In power testing with a midsized turbo (~GT30 size) we found the throttle body caused faster spool, but when we moved to a big turbo, things got interesting. With a GT35R, the CorkSport Throttle Body caused 100-200RPM faster spooling and an increase in power. Check out the dyno graph down below to see the difference between the CS Throttle body (blue) and the OE throttle body (green).
Each throttle body ships with fresh stainless steel mounting hardware, a 3” stainless t-bolt clamp, and your choice of silicone. We have options for FMIC, MS3 TMIC (which also works for you CX-7 guys), and MS6 TMIC.
If you’re looking to take your Mazdaspeed3, Mazdaspeed6, or CX-7 to the next level, or squeeze that last bit of power out of your big turbo build, the CorkSport Throttle Body can help you meet your goals.
The First and Only Performance Mazdaspeed Throttle Body with NO Sacrifices February 21st, 2018CorkSport
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