CorkSport Versatune

We are excited to announce a powerful and unique release to the CorkSport Product catalog.

Starting off 2018 with a bang; CorkSport is now an official distributor and reseller of Versatune Tuning Software.

If you are unfamiliar with what Versatune is, then have a quick read and check out what it is, how it works, some of the unique features, and why you should consider purchasing it for your daily driven or high-performance Mazda.

Versatune is a powerful engine tuning solution featuring a modern and easy to use interface. With just a simple few mouse clicks, you can unlock the full potential of your Mazda using the intuitive wizard guided install and ECU flashing process.

Versatune software makes engine calibrations as easy as 1, 2, and 3. Backed by an online tune database that provides easy access to free pre-built tunes for typical configurations of performance parts VT makes it easy to get power from recent upgrades on your car. Installing of the pre-built tunes are as simple as selecting the desired tune from the online tune database and following the flashing wizard. No tuning skills or extensive knowledge is required.

If custom tuning is more your style or you need to get into the finer details of calibration maps, then the Versatune software will work for you as well. VT software also includes a powerful tune editor that exposes the critical performance and drivability related tables in the ECU. You can custom tune your car to accommodate your specific modifications and tuning goals. 3D visualizations, table descriptions, and data manipulation tools help speed up the custom tuning process.

The best part is even if you are requiring a custom tune but donโ€™t feel comfortable performing it yourself, Versatune has a growing network of professional tuners and e-tuners that can provide custom tuning services to help you meet your specific needs.

Over the past few months, CorkSport has had the opportunity to work closely with Versatune to further develop and grow the support for several vehicles in the Mazda lineup. Including but not limited to the 3rd gen Mazda 3, 2nd gen RX-8, and the new 4th gen ND chassis Miata.

With each of these Mazdas, we have spent countless hours on the dyno, street, and race track to fine tune calibrations and settings in this easy to use software. Each Mazda has shown consistent and reliable gains across the rev range all while still retaining OEM like drivability.

We are working on packages with the CorkSport parts you love, a custom tune to make the most of them, and a bit of a discount to get you rolling.

You can expect to see a few packages for 2016+ Mx5 in the next few weeks.

 

2007-2009 Mazdaspeed 3 Crash Bar

Mazdaspeed 3 FMIC

Want Big Power from your GEN1, but your Intercooler is holding you back?

This was the case for our Engineering Manager Barett and his Mazdaspeed3, so he created his crash bar for a big front mount intercooler; we liked his setup so much that we made it for everyone.

Introducing the CorkSport Mazdaspeed Crash Bar for 2007-2009 Mazdaspeed3; constructed of high-quality laser cut steel with a durable powder-coated finish, it can stand the test of time while giving you room for the big front mount you want.

2007-2009 Mazdaspeed 3 Crashbar

Now let me start off by saying this is not a typical CorkSport part. It is not an easy bolt-in install like most of our other parts.

There is no easy way to remove the OE crash bar without cutting it off. As a result, this install is extensive and more or less permanent. Donโ€™t let all of that scare you off though; this is still a CorkSport part. That means the same great quality and customer service that youโ€™ve all grown accustomed to.

We have made this as easy as we possibly can. Once the OE crash bar is cut off and some trimming done to the headlight surrounds, the bar is located in the correct position based on the OE hood latch support. Then holes are drilled in the OE crash bar support rails to securely mount the CorkSport Crash Bar. No welding required for install.

Mazdaspeed 3 Front Mount Intercooler with carsh bar installed

Now I know what all of you are asking, what about a big FMIC to fit the bar?

Well, we are offering the crash bar by itself and with our 23 ยฝโ€ x 11โ€ x 3โ€ intercooler thatโ€™s been proven on a 550whp car. Since the CorkSport Mazdaspeed3 crash bar was designed to fit this FMIC, brackets come pre-welded in the correct locations to mount to the top of the FMIC.

Also, stainless steel side brackets are included to attach the ICโ€™s lower mounting locations to existing holes on the radiator core support for added stability.

Mazdaspeed 3 with FMIC and carsh bar

This entire package fits well behind the OE bumper with little to no trimming or modification. OE fog lights stay functional, and you even can utilize the OE toe hook location as it is retained with the CorkSport crash bar.

Black Mazdaspeed 3 with Front Mount Intercoole and Crash bar
Mazdaspeed 3 CorkSport FMIC

If youโ€™ve been looking for that final component to complete your GEN1 big power build and have been trying to avoid the headaches of creating your custom crash bar, the CorkSport Crash Bar is for you.

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New Year, New Gains

As the New Year rolls around, most people are looking for a change for the better in their lives.

At CorkSport we think one of the best changes you can make is more power for your Mazdaspeed. We have all the parts you need to liven up your Mazdaspeed3 or Mazdaspeed6 in the New Year.

Safety First

One of the first things to consider when modifying your Speed is the health of its engine. Performing maintenance is very important but it only gets you so far. When adding power, one of the first modifications on your list should be the CorkSport Max Flow Fuel Pump Internals.

These pump internals allow you to maximize your stock fuel system for optimum power capabilities and safer than OE A/R ratios. This means you can add the power you want and have peace of mind that your engine will get the fuel it needs.

Put the Power Down

Like the CS fuel pump internals, the CorkSport Stage 2 RMM for Mazdaspeed 3 will not directly increase the power levels of your car; however, it helps you put all that hard-earned power down. By decreasing the amount the engine can rotate, the Rear Motor Mount allows for reduced wheel hop and torque steer while providing faster throttle response and crisper shift feel.

Even we are surprised how much this engine mount changes how a Mazdaspeed 3 feels. Donโ€™t worry Mazdaspeed 6 guys and gals, we have an RMM for you too.

Improving Airflow

Engines in an extremely simple sense are air pumps; so the faster you can get air in and out of the system, the better. That being said, some of the simplest and easiest power gains you can get from your Mazdaspeed are from upgrading the intake and exhaust. We have seen peak gains of 25ft-lbs and 33WHP from only the CorkSport Stage 2 Intake and a CorkSport Racepipe.

Checkout the dyno sheet below.

Dyno of Mazdaspeed after CorkSport Mods

Power and torque levels will be further increased if you install a full CorkSport Turbo Back Exhaust instead of just the race pipe section.

The catback exhaust section has proven to gain up to 14WHP while the downpipe section alone has proven to gain up to 21WHP. In the dyno graph below, the downpipe car had a CorkSport Intake installed at the same time as the downpipe (hence the 50hp gain).

Dyno with CorkSport Cat Back Exhaust and Air Intake

Dyno of CorkSport Downpipe

If that wasnโ€™t enough flow for you, we also offer 3โ€ and 3.5โ€ intakes for even more airflow into your turbo. Keep in mind though, once you get into those you will need to use a new tune to ensure your car runs optimally. But check out the extra flow you get!

Dyno Comparison CorkSport 3 and 3.5 Inch Intakes

Turbo Upgrade

The CorkSport Drop-In Turbo is a fantastic upgrade to the stock K04 turbo that allows your car to make more power on an equivalent boost pressure. It will work with any mods you already had on your OE Mazdaspeed turbo as the CS turbo is truly a drop in upgrade. With supplemental tuning, fueling, and supporting parts, you can push your Speed to its limits.

Mazdaspeed 3 CST4 Turbo

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The Next Level

CorkSport also manufactures parts that can take your Speed beyond the parts discussed above. A short list of the parts with the best power gains can be seen below:

  • CorkSport Intake Manifold: A higher flowing IM can support much more power than the relatively restrictive OE unit. Best when paired with a larger throttle body.
  • CorkSport Camshafts: Replacement cams with extra lift to provide increased power and torque across the entire RPM range.

  • Bigger CorkSport Turbo? Yes, there is one in development. See this blog post for details.

No matter what your goals are for this year, CorkSport is here to help you achieve them. Whether you just picked up a Mazdaspeed and are unsure where to start, or have been driving one for years and want the excitement you once had back, CorkSport has a part for you.

Daniel

CorkSport Engineer

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Keeping Your Mazda Clean During This Winter Season

CorkSport Recommendations for Keeping Your Mazda Clean During The Winter Season

How many of our CorkSport family members have more product for their paint jobs on their Mazdaโ€™s than their own bodies? I know that we have more products than we can count with all of our fingers and toes. We enjoy having that smooth paint job with no imperfections and a paint job that beads up water with ease.

So how do we keep our cars paint baby butt smooth with all of the Pacific Northwest rain, and snow?

We do preventative paint correction, so when the weather breaks and the sun shines, we know our cars will look far above anyone else car. I wanted to take some time to make sure that CorkSport family members could see what we do to ensure our cars stay clean during the nasty winter seasons.

Before working for CorkSport, I managed a full-service car wash/detail shop for about eight years. There is always a common misconception that at least keeping the car clean will keep the paint looking good for long periods of time.

However, that is not correct. A car’s paint has polymers that dry out over time, leading to paint fading. This is why I recommend that if you are going to use a self-serve car wash or an auto car wash, make sure you use triple foam polish. The triple foam will re-condition the paint, and it will also leave a nice shine behind after the car has been dried. Also, any person who uses triple foam polish on their car will notice dirt and grimeย coming off the car more easily the next time you clean it. Keeping the clear coat nice and fresh will result in less time cleaning and a much cleaner car over time. If you love your Mazda, use triple foam when you can!

Adding triple foam to your car wash procedure is a start, but it doesnโ€™t stop there. I recommend to at least hand-wax your car twice a year. Waxing the car will remove things like tree sap, bird poop, light water spotting, and any other imperfections that may be seen while daily driving. It is very important to remove those imperfections because the longer they sit on the paint, the faster the clear coat starts to break down. As you can imagine, the chemicals put down on the road during winter can have a dramatic effect on the luster of the car, and before you know it you have fading paint.

As most of you know, mud flaps are usually associated with a rally car. I think we can all agree that many Mazda owners also use them. I decided to use mud flaps not because I wanted to go tear up the dirt but because I knew that it would keep my side skirts and rear hatch much cleaner. After having the mud flaps installed and moving to Washington, where it rains eight months out of the year,ย I realized that mud flaps do, in fact, make a huge difference in keeping the car clean.

Additionally, the side skirts will see less wear and tear from junk on the roads, keeping the side of the car in much better condition. When looking at getting mud flaps, make sure you get ones made out of poly so they donโ€™t bend over time.

The most important thing to have when owning a dope ride would be to have a garage to park her in. I know it might be a struggle, but organize that garage, make some room, and fit your baby inside a closed building during the winter. The last thing you want is falling leaves, bird poop, tree sap, etc., to fall onto the car and sit on the paint for multiple months. Also, having that garage means you can now spend countless hours working on the car without having to go anywhere! Plus, we all know that when you tell the significant other it will only take four hours to complete an installation, we all know that it will take eight!

The cleaner you keep the car, the easier it is to correct the paint when the weather breaks. The end goal is to pull into the car wash, put the soap on the car, and watch the dirt melt off the car. If you have achieved this level of luster, then you have done a very good job at keeping the car well-kept during the nasty winter season!

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Ceramic Coating: Hype or Reality?

Ceramic coating has been an up and coming thing for the past few years now.

By now Iโ€™m sure most of you have heard of it a time or two. Car enthusiasts have been utilizing it more and more as it has grown in popularity. Most professional detail shops offer this service now, but it doesnโ€™t come cheap.

You may be asking yourself:

Why is this so expensive?

Why is it better than Wax?

Does it work that well?

I was skeptical at first too. I figured it was just the next curved TV. The next fad thatโ€™s taking over. However, I have a close friend here in the PNW that does professional detailing, and he convinced me to give it a shot. Afterwards, all I can say is, the hype is very real, and this stuff is amazing! My Mazdaspeed3 looks amazing! I used C-Quartz, but there are lots of different brands and options out there.

Iโ€™m going to walk you guys through the process it takes to do the ceramic coat, and you can decide for yourself if it’s truly worth it for you and your Mazda.

So what is Ceramic Coating?

Ceramic Coating is essentially a new achievement in car paint coating.

It chemically bonds to the paint surface allowing for a โ€œPermanentโ€ paint seal. Protecting it from dust, dirt, oxidation, chemicals, or anything that can compromise the paint. Unlike wax, it wonโ€™t break down or wash away in a few months. Depending on how many coats you have of ceramic, it can last from months to years.

Thatโ€™s rightโ€ฆ Years.

For those that want to keep their paint sealed and protected for a long time, even after rough winters, this will be the best way to do it. Water, dust, grime, anything that normally sticks to your paint, will have a much tougher time staying in your car due to the properties of the ceramic.

It has fantastic UV protection, and cleaning your car will take half the time. Not only because it prevents as much dirt from staying on your car, but because the water beads off and drying is so much faster! You can even do it on wheels and calipers to prevent dust from sticking as bad, making it much easier to keep clean and looking nice.

The Process

Even for an excellent detailer, this is still a day-long process, if not more. It takes great attention to detail, and some elbow grease to fully prep the car for the ceramic coating. Think of it like painting anything, the better the prep work, the better the final product will be.

It all starts with a car wash/ bath for your Mazda. Remove all the big stuff. Bugs, dirt, grime, etc.

Next comes a full paint correction. They need to get it as smooth and free of defects as possible. In this picture, you can clearly see the difference between left and right sides.

A clay bar is now put to work. Removing any bonded contaminants to the paint. Any bumps that can be felt with your fingers, will be removed, causing the paint to feel smooth like glass again. Quick spray wax is typically used as a lubricant to prevent scratching.

The amazing thing about a clay bar is that it reveals on the contaminants you canโ€™t typically see as well.

After this, the time now comes for the polish! The clear coat is essentially โ€œRearrangedโ€ by heat generated from the polish and the buffing pad. Making it even smoother and glossy again. It takes a lot of practice to know when it’s just right, and not go too far. Otherwise, it will burn the paint.

Now that the swirl Marks are gone, we use whatโ€™s called an IPA (Not the 5โ€™Oclock somewhere kind of IPA) This is an isopropyl alcohol and water mixture that will get rid any polish and oil from the paint and lift dust to be removed. Creating a perfect bonding surface to apply the ceramic. This will allow for a stronger chemical bond to the paint.

 

Now comes the time we have all been waiting for; the application process.

A small applicator that involves a foam block and a suede microfiber cloth is used. Ceramic is applied to the cloth, and then its wiped onto the paint. The method is like wax, in the regard that it must harden a bit before it is buffed off. They go panel by panel and apply it, then wipe off. It is important that the cloth is monitored for hardness too.

The ceramic in the cloth will eventually harden, and then it becomes unusable. The number of coats they do depends typically on how much you pay for. The more coats, the longer it will last.

After the coat, its good to give the ceramic about a day to harden. Then this silica sealant can be applied. This preserves and maintains the ceramic. Every few months apply this to the car like a spray wax to keep it glossy and shiny.

The best part is finally being able to do the first wash (Give it about a week or so before the first wash) and seeing how well it repels the water. It practically jumps off the car. But the crazy part is, it will continue to do this for months, or even years. A normal wax coating to protect your paint Is no longer necessary. Just can sit back and relax knowing the paint is protected.

For anyone who loves their car and maintaining the paint. You will truly enjoy the outcome of this. Professional shops charge quite a bit. But I know plenty of DIY guys like myself that enjoy putting in the elbow grease. Either way, I believe its worth it, no matter the Mazda or Mazdaspeed you’re driving, and I thought I would share my experience with the Mazda Family!

Thanks for checking in,

Regards,
CorkSport Team

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