Troubleshooting

Troubleshooting problems in a car can be a daunting task for some people. I got a reminder of how interesting it can be to chase down a problem and find a solution. The situation came up recently where our project 2010 MazdaSpeed 3 had a problem with the keyless entry system. The remotes would not operate the door locks and you could not start the car normally with the push button start. You would have to hold the remote close to the start button or use the key from the remote to activate the system so the start button would work. The outside push button door locks would not work either. The whole car acted like the security system had been activated as the stereo would not work as well.

The first step I took was to check out the ownerโ€™s manual. If there is a manual or users guide to the part you have installed, or a service book for your car this can be very helpful for finding the place to start your investigation. The MazdaSpeed 3 was flashing the red light above where the key goes when the clutch was engaged. When depressing the clutch pedal in the MazdaSpeed 3 the system checks to see if a remote is in close proximity and allows the car to turn on which prompted the red light. After going through the alarm section and keyless entry areas the solution for the problem I had the only solution was to take it to the dealer according to the ownerโ€™s manual.

Not being a big fan of hauling the car to the dealer. I did a quick check through the fuses related to the keyless entry system to see if something had blown out causing the problem. I could not find a blown fuse in the system for the security system, stereo, or Bose equipment. The MazdaSpeed 3 had been jump started a week prior so my next thought was maybe the logic units for the alarm got knocked out of whack. So I disconnected the negative battery cable from the car and hit the brake likes to drain the power from the system. After a minute I got everything connected back up and gave it another try. Still nothing responded the way it should.

It was getting later into the evening at this point so I was going to give the owners manual one more shot to see if there was something I had missed. I reached up and hit the map light which I found was not working. I hit the interior manual light switch and nothing there either. When the lights did turn on it set off a memory of an experience I had in the past in my 2001 MP3. Sometimes the interior circuits like the lights are connected into other interior systems since the lights are always live. This was the case with the MP3 where the factory stereo was not working but the fuse was good. The power feed for the memory was tied into the interior lights which had blown a fuse causing the stereo to not power up. I found the section with the fuses in the MazdaSpeed 3 ownerโ€™s manual which pointed me to the fuse box in the engine bay. Sure enough the 15 amp fuse for the interior lights was blown. I popped in a new fuse and hopped back in the car. I hit the start switch and car fired up like it should with the stereo working.

One personโ€™s theory:

“The actual cause of the fuse being blown was one of our product engineers was checking out the visor light bulbs to see if there was a part we could supply which would work in that location. The fuse for the lights was tripped during the work which was not noticed since the car was not running and it was daytime. It wasnโ€™t until the next day when a different person tried to move the vehicle that we noticed the problem.”

Another personโ€™s (a person implicated in the above theory) theory:

โ€œIt was related to the dead battery and jumping the car.โ€

No matter what caused it, in the end the problem was pretty small and it took about 30 minutes to figure out. Remember if something electrical isnโ€™t working, check those fuses.

Derrick

Goodbye RX-8

Reports from Mazda are pointing to the fact that the RX-8 will no longer be sold after the 2011 model year. Mazda has stopped sales of the car in Europe, mostly because it is unable to pass their strict emission standards.

Since the last refresh of the RX-8 in 2009 sales have slowed down considerably. This could be due in part to offerings from other Japanese and domestic automakers in the same market segment but it comes as no surprise Mazda is discontinuing the RX-8 when only 128 of them were sold in April.

We should remain hopeful though, because rumor has it that the RX-7 is likely to be revived in some way. If the rumors are true then the new RX will be using Mazdaโ€™s latest rotary engine, the 16X, which is rumored to produce 250hp. The price point for the new one is in the mid to upper 20’s.

All I know is that we can’t wait to get our hands on whatever Mazda’s next rotary rocket is.

Chris

OMG A GIRL WORKING ON A CAR!

Today we have a blog written by guest blogger, and resident shop-mother to all us man-children here at CorkSport, Kelly:

For years I have taken grief for being in the โ€œindustryโ€ and having almost zero time under the hood. I have never needed to get dirty; there has always been a willing boy to do the work for me. All I have ever had to do is purchase the part, bat my eyelashes, and bring some beer, or occasionally hand my keys over for a test fitment of prototype parts. Thatโ€™s all about to change; I have decided its time take charge and install a part. I mean, really how hard can it be? Iโ€™ve watched from the sidelines for years, I know how an engine works and it major components. I have a better than basic understanding of cars and how performance parts work. This should be a piece of cake… right?

My first undertaking is the installation of the CorkSport Front Strut Bar for my Mazda 3. Per our website it should take me 15 minutes and will tighten up the front end a bit. I choose this part for obvious reasons, one itโ€™s quick to install and two it looks easy enough, which should boost my confidence for future projects.

Cross your fingersโ€ฆ

Day of the project:

After putting the project off for several months, I was secretly hoping that someone would take pity on me and just take care of it while they were in there doing other stuff; or just get so annoyed while I searched for tools that they would take over and do it for me. No such luck, Iโ€™m on my own with limited supervision.

I had assembled all my needed parts including my helper/supervisor, Chris, read the instructions, and Iโ€™m ready to install. Step one: Open the hood and figure out where the damn thing goes. Step two: Attempt to bust lose top bolts and realize that this is a little harder than I had anticipated. Those suckers are on there tight. Step three: Earn the mechanic’s badge of honor; I cut my hand and found out everyone else in the building has the same injury, plus a few more. Step four: Put the bar in, easy enough, it just dropped right into place. Step five: Put top bolts back in, FYI 14-20 ft. lb. of torque still really has no meaning to me beyond tighten the bolts down super tight. Step six: Test drive! Easy part, just donโ€™t forget to close the hood first! Step seven: Check work and done. Then take grief from the boys for taking 30 minutes to install the part that should have only taken 15 minutes. Whatever, I was being careful.

One more important thing, ladies, that is not mentioned in the install instructions. Men put their tools away, believe it or not. They may not be able to hit the toilet or the laundry bin, but they get a little saucy if their tools do not return to the toolbox clean and in the exact same spot that you took them from. They can leave their tools all over the shop, but you canโ€™t, apparently.

Overall it wasnโ€™t the hardest thing I have ever done, I did get my hands dirty, and wounded, but Iโ€™ll live. Next time Iโ€™ll wear gloves. I have no doubt in my mind that I will be able to install the CorkSport Motor Mounts.

How hard can it be to pull five bolts and put a urethane bushing in?

– Kelly

Breathing Life Into the 2010 MazdaSpeed3 Downpipe

As many of you may or not be aware of, CorkSport recently re-released our downpipe for the 2010 Mazdaspeed3โ€™s. This downpipe will also fit the prior generation of Speed3โ€™s 2007-2009, however the devil is in the details.

I have been relentlessly pursuing the elusive check engine lights that are associated with removal of the stock downpipe on the 2010 Speed3โ€™s. These models are a bit more elusive and harder to pinpoint the sweet spot for the secondary oxygen sensor to eliminate a check engine light. This sweet spot is becoming harder and harder to find due to stricter emission controls.

This past week I have been driving our company car from home to work and back. As much as my boss loves me racking up miles, to the tune of 67 a day, on a brand new car from Vancouver, WA to Oregon City, OR itโ€™s all done in the name of science. In an effort to understand the cars behavior and make slight corrections, documenting as much information as the data logging software will allow. Checking voltage to 02 sensors, Catalytic temperature and Engine RPM and Run time.

While driving down the local highway I am constantly monitoring the cars behavior, hooked up to the OBD-II port, viewing data on the laptop sitting in the passenger seat. Wires dangling over the steering wheel, chords draped across my legs power inverter plugged into the 12V outlet, in a way I feel like a mad scientist who is monitoring the vitals and trying to resurrect a sick patient.

The code I am battling right now is P0421. This trouble code means that the oxygen sensor downstream of the catalytic converter is detecting that the converter is not working as efficiently as it should be (of course, it is not even there!). As I continue to work on this non-life threatening issue, rest assured that the CorkSport Mazda Medical Center is actively perusing an antidote to rectify these symptoms.

Troy

CorkSport License Plate Bracket

Soon to be released will be a kit for the 2010 MazdaSpeed 3 and Mazda 3 which will move your front license plate to the driverโ€™s side of the vehicle. This will allow more air to flow to the engine, radiator, and FMIC, should you have one installed. It does this by using the factory tow hook mount located inside your factory bumper. The kit will include tamper resistant license plate screws as well as the bit to remove them.

We currently have this product installed on our vehicle as you can see in the above picture. We do not have factory license plate holes on our vehicle, but plans are to include bumper plugs in the kit that will fit in your stock holes to cover them up.

The kit will include installation instructions as well as customer support should you have any questions. The projected retail will be right around $89 for the entire kit.

Right now the kit will only be available for the 2010+ MazdaSpeed 3 and Mazda 3 (i & s) hatchback and sedan. If this is something you would be interested in for your Mazda, shoot me an email and Iโ€™ll see what I can do.

As always, if there is anything that we donโ€™t make that you think we should, let us know.

Jake