Product Release! CorkSport Underbody 4-Brace Set for Mazda 3/Mazdaspeed 3

CorkSport is happy to announce another addition to our suspension performance line-up for Mazda 3 and Mazdaspeed 3 vehicles with the CorkSport Underbody 4-Brace Set.

The CorkSport underbody 4-Brace Set for Mazda 3 and Mazdaspeed 3 will reduce undesirable chassis flex and increase control during hard cornering and acceleration.

The lightweight double wall I-bean construction will increase rigidity without adding unnecessary weight to the vehicle.

Using the latest in computer aided technology, the CorkSport Underbody 4-Brace Set has reinforced machined brackets that tie load points together for reduced flexing and distortion of the chassis to improve both the stability and responsiveness of the vehicle.

“Reinforcing the chassis is often an overlooked performance enhancement, especially on vehicles with lots of modifications,” said Rich Harris, President of CorkSport Mazda Performance, “Adding an underbrace set will reduce twisting of the chassis by linking the frame to the sub-frame, locking the front sub-frame in place.”

The CorkSport Underbody 4-Brace Set for Mazda 3 and Mazdaspeed 3 has been anodized black and includes an etched CorkSport logo for added durability, longevity and a genuine CorkSport look.

As with all CorkSport products, the CorkSport Underbody 4-Brace Set includes a two-year warranty, full color installation instructions, all of the needed installation hardware, and knowledgeable telephone installation support. It can be purchased today at CorkSport.com for $249.00.

Orange County Choppers All Mazda Meet 2012

In our annual pilgrimage to the East Coast, we attended the All Mazda Meet at Orange County Chopper this year on April 21st. The event was organized by Storm who works at OCC and drives a Mazdaspeed 3 (thanks Storm!).

This year had a record turnout of people with 262 Mazdas and 496 people signed up. The OCC parking lot and a chunk of the adjacent Hilton parking lot were full the entire day along with the overflow parking in the grass at OCC. You can get a good idea of the crowd size with the line to get the good bags.

We saw a wide range of cars in attendance this year but the most popular by far was the 2010+ Mazdaspeed 3’s. They were the singles largest group of Mazda model which attended overall.

Enough talking for now, here are the pictures…

Domii’s Mazda 2 repping in the CorkSport display

I hear the A-team theme playing in my head when I look at this Mazdaspeed 3

69,000 original miles on this Rx2 and it looked great!

At the end of the day CorkSport had two awards to give away. The first was the CorkSport choice award (Unicorn trophy) which was given to Kevin F who has a great looking 2012 white Mazdaspeed 3.

The second award we gave away for the CorkSport Senior Citizens Award which was given to Steve K. Check out the video of the award presentation below,

Big thanks to Storm for putting on the show again this year and to all of you who showed up to the event and we got to meet.

Derrick-

Want more pictures? Check out our CorkSport Facebook page.

Product Release! CorkSport Oil Catch Can Development and Release Notes

Sometimes projects take a lot longer than expected to get to release. After several design changes, lots of simulations, and plenty of mounting revisions, we are happy to announce the release the CorkSport Oil Catch Can for Mazda and Mazdaspeed vehicles.

Oil catch cans are designed to separate the water, oil and other contaminants from your PCV system. The PCV system feeds directly in the intake manifold causing all these contaminants to be pushed to the back of the valves then into the engine cylinders. As cars wear, we see more and more contaminants in the PCV system and then into the engine.

Many of you have followed the development as we moved through our design revisions beginning with our first concept, a titanium oil catch can that used stainless steel wool to separate out the oil and several versions in-between before we came to the design that we are happy to be releasing today.

Unlike other catch cans on the market that simply expect the contaminates to fall out of the PCV vapors, our newly released oil catch can has a unique cyclonic vacuum design that forces contaminants to the walls of the can before the air can move back into the intake system. This Solidworks simulation shows how the system was designed. You can see that the air swirls around the outside of the can trapping the contaminants at the wall. This allows them to fall through a disk that is welded between two chambers used to separate the PCV vapors and the contaminants. Once the contaminants are separated you can view them with a sight tube located on the side of the catch can.

We were particularly surprised to see how much water vapor builds up in the crank case of these cars. After a few miles of driving with the catch can on our shop Mazdaspeed 3, we could really see what separates our catch can from the competition. After only 500 miles we had separated out a great deal of contaminants from the PCV system. Most of which was water vapor that had been trapped in the PCV lines and engine block. This alone should ensure that oil doesn’t break down quickly on our DISI MZR engine.

After 3000 miles we performed our first oil change. The results were exactly what we expected, a much smaller concentration of water but a noticeable amount of oil. MZR engines are notorious for slight amounts of blow by getting back into the engine. As you can see from the picture this is something you don’t want getting back into your engine. We took this sample and sent it out for particulate analysis. The results really prove that you don’t want this in your engine. Along with a large amount of oil, which can be seen, there was metal and water present in the oil. All of which we don’t want to be reburned in our engine or stuck to the back of our valves.

Even though it took a little longer than we expected to release this, I’m sure everyone will agree that there are certain things you want done right and somethings are worth the wait. When it comes down to it there are just some contaminants that you never want entering your motor. Most of them are listed on the sheet to the right.

The CorkSport Oil Catch Can will enhance the reliability of your engine and improve performance and fuel economy. It is made from high-grade aluminum with a pressed annodized top cap and includes a chemical resistant sight tube. It comes with a complete mounting kit and can be purchased from CorkSport here.

For more information about this product or to purchase one today, please visit our product page on our online catalog at https://corksport.com

Featured Car of the Month – Katsu’s Mazda 6

Our first CorkSport featured car of the month selected by our Facebook fans and blog readers, for our Facebook fans and blog readers, Derek aka “Katsu” submitted his 2004 Mazda 6 Five Door Sport. It was a tight race between his 6 and the Sam’s sleeper Mazdaspeed 3, but he won out in a last minute landslide.

From Honolulu Hawaii, Derek spent several years in California where he was exposed to what was known back then as “West Coast JDM Style” ” which wasn’t really an authentic JDM look and is what evolved into what’s called “rice” now days, but it sparked an interest in authentic JDM styling that translated into a passion for modifying his car into a full JDM look.

With the help of CorkSport, Derek was able to achieve this, including the aero body kit from Kenstyle of Tokyo and all the parts needed to convert the front and rear of the USDM Mazda 6 to accept the JDM body kit.

In addition to the body kit, Derek bought several authentic accessory parts to further dress up his ride including Custom Two –Tone Leather Seats, JDM OEM Two-Tone Steering Wheel, JDM OEM Two-Tone Gear Selector, OEM MT. Leather Shift Boot, CCFL Footwell Lighting, JDM Aluminum Non Slip Pedals, LED Lighting Throughout Interior, JDM OEM Aux Fog Light Switch19” x 8.5” JDM WORK Super Wheels “Schwert” SC1’s w/ Optional Red Center Caps and Falken Tires (made in Japan).

Derek’s passion for working on and building show cars has won him two best in shows, five 1st places in Mazda category, 1st places in best vehicle category and two 3rd place showings in the VIP category in events such as Spocom, HIN, Remix, WEKFEST, MazdaFest and Streetcar Supreme.

“It is an honor that both Mazda Corp. USA, and Mazda Corp. Japan have given my car such high praises, calling her the most beautiful Mazda” said Derek, “And the funny thing is, all I wanted to do was build something different.”

What’s next for this steelworker and best in show winner? Maybe a SkyActiv 6 if they come out with one. I look forward to seeing what he will do with his next Mazda, so let’s hope they release one soon!

Gwynne-

“Thanks to Samson Mak from Revision Audio, Shin Okamoto from ACC AirRunner Systems of Japan, Scott Miyata of Cutter Mazda Waipahu, TeamRevision, PIMPLUX, and last but certainly not least, Derrick Ambros and everyone else at CorkSport who helped make my JDM dreams come to life!” – Derek

Full List of Mods:
Authentic JDM Kenstyle Aero Kit w/ Foglights
JDM/OEM Bumper Crash Bars
JDM ABS Eyelids Mounted Inside Headlight Housing
JDM OEM Hyperblack Headlight Housing
JDM Power Folding Mirrors w/ J.P. Warning Decals
JDM OEM front License Plate Mount
JDM OEM Rain Guards
JDM Garage Vary Roof Spoiler
JDM OEM Atenza Badge
USDM Mazdaspeed Badge
Clarion ProAudio Multimedia H.U.
PAC Steering Wheel Audio Interphase
Image Dynamics Separates Front/Rear
Viper 2-way Security w/ Remote Start
JDM Voice Module
Custom Two –Tone Leather Seats
JDM OEM Two-Tone Steering Wheel
JDM OEM Two-Tone Gear Selector
OEM MT. Leather Shift Boot
CCFL Footwell Lighting
JDM Aluminum Non Slip Pedals
LED Lighting Throughout Interior
JDM OEM Aux Fog Light Switch
19” x 8.5” JDM WORK Super Wheels “Schwert” SC1’s w/ Optional Red Center Caps
Matching Red Spline Drive Lug Nuts
Falken Tires (Made in Japan)
ACC Digital Air Suspension Pressure Gauge
AutoMeter Liquid Filled Mechanical Pressure Gauge
AccuAir e-LEVEL Control Pad
AccuAir e-LEVEL Air Suspension Management System
JDM ACC AirRunner Mazda 6 Prototype Air Suspension System (application not listed on their catalog yet)
FDesign Strut Tower Brace
R1 Concepts Dimpled & Slotted Rotors
JDM Endless Brake Pads
Coated & Badged Calipers
Modified JDM OEM Lighting Harness & Relays
PIAA Crystal Ion Bulbs in Upper Fog Lights
PIAA Hyper-White Bulbs in High Beams
6000K Digital HID in Low Beams
3000K Digital HID in Kenstyle Fog Lights
“Chrome” Amber bulbs
Umnitza “Daylight Demon Eyes”
Full LED Board Modification to JDM OEM Taillight Housing
LED Modification to Third Brake Light
Smoked Lower Reflectors w/ LED’s
Under Car LED Lighting
CAI
Chromed Intake Pipe
ECU Modifier, Tunable “On The Fly”
“Dog Bone Motor Mount”
B&M Transmission Cooler
JDM APEXi World Sport 2 Exhaust System
Kartboy Urethane Hangers

Mazda 3 SkyActiv Short Ram Performance Air Intake

CorkSport began development of the new SkyActiv intake as soon as the technology was made available in the United States and today is happy to be the first Mazda aftermarket performance company to add a short ram intake for the 2012+ SkyActiv Mazda 3 and 2013+ Mazda CX-5 to its catalog of Mazda performance parts.

Engineered with exacting tolerances, the CorkSport Mazda SkyActiv Intake includes our precision machined MAF housing made from billet aluminum, durable dry flow air filter and custom reinforced silicone connector. In initial testing on the SkyActiv Mazda CX5, the CorkSport SkyActiv Short Ram Intake netted peak gains of +5 HP and +6 lb torque.

Mazda 3 Skyactiv Short Ram Intake Dyno Results

“Sales for Mazda’s new SkyActiv product line-up have shown tremendous potential and we have had several product requests for a SkyActiv short ram intake,“ said Rich Harris, President of CorkSport Mazda Performance, “Our engineering staff really stepped up to the plate to get our new SkyActiv intake to market quickly in order to fully support the Mazda community.”

Skyactive Mazda Engine Bay with CorkSport Short Ram Intake

CorkSport has already confirmed the fitment of the single exit Mazda 3 exhaust for the SkyActiv Mazda 3 and made it available to the public and is happy to be able to add a second performance offering designed for the SkyActiv technologies developed by Mazda to increase fuel efficiency and engine output.

As with all CorkSport Mazda SRIs, the SkyActiv Short Ram Intake comes with a two-year limited warranty, full-color installation instructions, and CorkSport service and support. For added support, this kit also has a complete installation video.

The CX-5 SkyActiv intake can be purchased separately in our newly added CorkSport CX5 catalog and the Mazda 3 SkyActiv Intake can be purchased as an option that has been added to the CorkSport Power Series 2.0 Liter Mazda 3 intake.

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