Tag: MX-5

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Product Release! CorkSport Oil Catch Can Development and Release Notes

Sometimes projects take a lot longer than expected to get to release. After several design changes, lots of simulations, and plenty of mounting revisions, we are happy to announce the release the CorkSport Oil Catch Can for Mazda and Mazdaspeed vehicles.

Oil catch cans are designed to separate the water, oil and other contaminants from your PCV system. The PCV system feeds directly in the intake manifold causing all these contaminants to be pushed to the back of the valves then into the engine cylinders. As cars wear, we see more and more contaminants in the PCV system and then into the engine.

Many of you have followed the development as we moved through our design revisions beginning with our first concept, a titanium oil catch can that used stainless steel wool to separate out the oil and several versions in-between before we came to the design that we are happy to be releasing today.

Unlike other catch cans on the market that simply expect the contaminates to fall out of the PCV vapors, our newly released oil catch can has a unique cyclonic vacuum design that forces contaminants to the walls of the can before the air can move back into the intake system. This Solidworks simulation shows how the system was designed. You can see that the air swirls around the outside of the can trapping the contaminants at the wall. This allows them to fall through a disk that is welded between two chambers used to separate the PCV vapors and the contaminants. Once the contaminants are separated you can view them with a sight tube located on the side of the catch can.

We were particularly surprised to see how much water vapor builds up in the crank case of these cars. After a few miles of driving with the catch can on our shop Mazdaspeed 3, we could really see what separates our catch can from the competition. After only 500 miles we had separated out a great deal of contaminants from the PCV system. Most of which was water vapor that had been trapped in the PCV lines and engine block. This alone should ensure that oil doesn’t break down quickly on our DISI MZR engine.

After 3000 miles we performed our first oil change. The results were exactly what we expected, a much smaller concentration of water but a noticeable amount of oil. MZR engines are notorious for slight amounts of blow by getting back into the engine. As you can see from the picture this is something you don’t want getting back into your engine. We took this sample and sent it out for particulate analysis. The results really prove that you don’t want this in your engine. Along with a large amount of oil, which can be seen, there was metal and water present in the oil. All of which we don’t want to be reburned in our engine or stuck to the back of our valves.

Even though it took a little longer than we expected to release this, I’m sure everyone will agree that there are certain things you want done right and somethings are worth the wait. When it comes down to it there are just some contaminants that you never want entering your motor. Most of them are listed on the sheet to the right.

The CorkSport Oil Catch Can will enhance the reliability of your engine and improve performance and fuel economy. It is made from high-grade aluminum with a pressed annodized top cap and includes a chemical resistant sight tube. It comes with a complete mounting kit and can be purchased from CorkSport here.

For more information about this product or to purchase one today, please visit our product page on our online catalog at https://corksport.com

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The Future

Bye Bye Ford. Mazda has confirmed that the Mazda independently designed Cx5 chassis and engine technology will be the new platform for the next generation of the Mazda 3 and the upcoming Mazda 6 replacements.

So what does this mean for Mazda? This shows that the haters in the automotive press, which in 2009 said that Mazda doesn’t have the engineering capabilities to develop a new platform, once again have no idea what they are talking about. Take the quote from Aaron Bragman, Auto Analyst for IHS Global Insight, posted in a TruthAboutCars article in December 2009, “The reality is Mazda is too small to do it on their own…Ford may have other options. They’ve got a European organization that is very good at developing small cars.” In other words, Mazda might want to start looking around for another partner.

Fast forward to today and Mazda has launched a whole new platform that incorporates stronger, lighter, ultra-high tensile steel in its construction, brand new SKYACTIV technology that employs a range of green technologies to increase fuel efficiency, and a clearly defined goal of where they want to be in the next 10-15 years in the automotive landscape.

With news of the soon to be released Cx5, the concept car Mazda 6 replacement the Takeri being shown, and the drawings of the Mx5 popping up the future looks really good for Mazda.


(Picture Above Courtesy of Top Speed)

I am really looking forward to the news that Mazda is looking to offer a 2 door Mazda 6 in the future. It has been too long since the Mx6 left the Market back in 1997 and the only 2 door North America has seen since is the Mx5.

Takeri Mazda 6

This just goes to show that Mazda is not a company to be underestimated.

-Derrick

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SEMA & EECMM 2011 – Mazda Events and Car Shows East to West!

The CorkSport team has been on the road this week first sponsoring and attending the 5th annual EECMM (Epic East Coast Mazda Meet) held in Robbinsville, NC (think Tail of the Dragon) and then onto Las Vegas for the SEMA (specialty Equipment Market Association) show where more than 100,000 attendees and 2000 exhibitors met for four days at the largest annual automotive gathering and car show.

Appropriately named, EECMM was truly an epic event. Mazda enthusiasts from all over the east met up in Robbinsville, NC for five full days of cruising stretches of the famous Hwy 129, deals gap, a car show with awards and plenty of raffle prizes and evenings of BBQ’s and parties at the smoky mountain mansion with no shortage of good times had by all.

If you are not already familiar, the Tail of the Dragon is an 11 mile stretch with 318 curves and is America’s number one sports car road. The nearby Cherohala Skyway is another 60 miles of scenic mountain highway for the driving enthusiast to enjoy a more leisurely ride with it’s long, sweeping corners and scenic views.

CorkSport spent Saturday with the Epic crew. The car show featured about 60 cars and CorkSport was on hand with giveaways for the all of the attendees. Following the show the group went out for a ride on the Tail of the Dragon run while CorkSport prepared back at the mansion for a focus group. We then sat down with a group of customers and got the unique opportunity to gain feedback on what we are doing that works and what we can do to improve our products and services for the Mazda community. We stayed for some of the evening’s festivities, but had to run so we could catch an early flight out and onto Las Vegas the following morning.

What a great group of people and awesome event! If you haven’t made it to EECMM yet, you need to go! Keep posted on 2012’s event and stay connected on the EECMM facebook page.

Back to the other side of the country, SEMA kicked off on Monday.

Mazda had the MX-5 Spyder on display at this year’s show. This Lighterweight version of the Miata ditches the heavier retractable roof and in its place had a single-panel bikini soft top made by Haartz. Weight savings came in other forms as well with a light weight lithium ion racing battery and light weight Advan RS wheels. It got a the 2.0 liter 4-cylinder turbo enabled biofuel engine which promotes the greener direction Mazda is moving in.

As promised, the concept Mazda 2 turbo was also on display at the show with a Speed3 263-horsepwer turbocharged, direct-injected MZR 2.3 Liter engine under the hood.

The body gets a track-ready look, thanks to a body kit, some ground effects and the Sonic White tri-coat paint job with a black and green accents. Also included on the concept car were HR coilovers, CorkSport Mazda 2 Sway Bars, CorkSport front tower brace, CorkSport rear chassis brace, CorkSport rear torsion bar, a modified CorkSport SRI from a Mazdaspeed 3 and Yokohama Neova 215/40/17 tires with OZ racing wheels.

If you can’t wait for the Mazdaspeed2 to go into full production, the concept car built by Autobarn for the one lap of America race is available for purchase for an astounding ticket price of $94,999.

The booth also had a slightly less modded Mazda2 tuned by 3dCarbon, a MX-5 Super 20 custom and a classic Cosmo on display.

Flat-finished paint was all the rage at this year’s show and was embraced by hotrods and custom cars alike. The level of flatness/gloss ranged in scale from matte to reduced sheen and was available in every color from pearl white to bright orange.

There was a lot to be seen at this show. It could not possibly all be covered in this post, but an honorable mention extends to the new Lamborghini LP700-4 Aventador in the Pirelli booth. It has a v12 engine and can achieve 700 HP and top speeds of 270 mph. It was hard to resist falling in love with it!

The show continues today with Derrick still in attendance who I am sure will follow this post with some thoughts of his own from the show.

It’s been a long week, but it is always great to get out and and get to know our customers better, put faces to names, and find out what’s going on in the community.

Gwynne –

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I’m a Mazda Girl

To all the Mazda’s I’ve loved:

It started with a toss-up between an MX-3 and a Millennia. The MX-3 was amazing and built with all the fast and furious stuff a girl could even need. The MX-3 was a beautiful car, and it has the magazine article to prove it. However, I have a lead foot and the driving record to prove it, so I opted for the float-a-cality of the Millenia. Good thing too, not to long after I purchased it my commute got very long and full of traffic hell.

The Millenia began to have issues, so off it went to the shop and I spent the summer in my 1st gen RX7, a super rare convertible no less. I love convertibles! The sun, the wind, it was the best! But like any older car with rotors and a history of drama, I knew it would be a short-lived love affair. Plus, convertibles in the Northwest during the rainy season are zero fun; cold and leaky.

Next up was a MX-5 Miata ‘M’ edition. I loved the car. It was fun to drive, took corners like a dream and was super sporty, really the perfect fit for me. But like all good things, it too came to an end.

Then came the CX7, wow, I could haul my skis up a mountain AND it had a turbocharger! What more could I want? Better long-term leasing options, could have solved that problem. Good by CX7 I’ll miss you…

Next up was the Tribute – purely functional, good for camping and that’s about it. No love lost when this one went to a new owner. It drove like an old, slow, tired, beast, but it got me to my next Mazda.

Wee, this is a great car, sporty, fun and I can get my kayak partially in the wagon (though with most of its 13ft hang out the back-end). I refuse to put a rack on the roof, in my opinion it would wreck the look of the car. It has been the only car that I have actually installed parts on. Even without a turbocharger it has proven to be a fun car to drive with great handling and plenty of gitty-up on the freeway.

I have two other affairs, a second gen RX-7 convertible and an RX-8. Both out of this world and not even remotely daily drivers. Their beauty and engine tenacity make my day when I have the opportunity to drive or ride in either. My grumpier half won’t give up the keys to the RX-7 since it’s big engine swap. Apparently it has so much power that my husband fears I will either kill myself while I whip the crap out of some poor Honda dork or there will be a high-speed police chase. My vote it would be some combination of the above, while on the way to Mexico.

I’m a Mazda girl now.

– Kelly

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The Super 20

I normally don’t just write about show cars that are seen in a SEMA booth by themselves for my blog posts. Mx-5s are not a normal focus of mine either. In the Mazdaspeed booth at the SEMA show was a good looking Mx5. The MX-5 had fender extensions to give it a wide body look and an eye catching paint and graphic scheme with the Super 20 logos. Under the hood are a Cosworth supercharger, Mazdaspeed header, and a Mazdaspeed Japan front tower brace. Again you think so what; it is just a SEMA show car.

What I found interesting is the history on this car. I spoke with a Mazda insider who said this car was built to test the feasibility of releasing a supercharged MX-5 in the showroom. If the economy was better this could be a reality. This is really a “what if” statement but cars like this have become a reality before, which is what really interested me.

If you know your Mazda history another car like this one actually became a production vehicle. The 2003 Mazdaspeed Protégé was released. It was a Protégé built in Japan and shipped to the North America to have a turbo kit installed at the port before delivery to dealers. Mazda collaborated with Callaway to provide the turbo charging expertise. The same thing could have happened with the Super 20 and Cosworth.

Unfortunately with the product life cycle of the MX-5 ending in the next few years we will not see this car ever released. This is one of those cars that could have been and should have been.

– Derrick