Lower Prices, More Power, and White Silicone!

White Silicone is HERE!

After a few teasers, and much demand, we finally are releasing White Silicone Options for the following parts.

So if you want a unique look or a car color matching intake, the White Silicone option just might be for you!

Looking for an intake?? Looking for a sale?? We’ve got both!

CASH

We already know that the CorkSport Short Ram Intake is the best in the game, but what could make it better? How about a lower price for Xmas? If you haven’t noticed our price drop on the CorkSport Stage I Short Ram Intake, Stage II Short Ram Intake or Cold Air Intake for the Mazdaspeed 3, Mazdaspeed 6, and Mazda CX-7 then take a look!

Installation help is on the way!

We are constantly searching for ways to improve your experience with CorkSport. Many times we re-visit our parts to see what we can do to improve them; lately we are also starting to turn our attention to improving the instructions that our parts come with. You’ll notice the change starting with our latest products and also some of your favorites. We recently upgraded the instructions for all of our Mazdaspeed 3 intakes to fill them with more pictures and easier to understand steps. Here’s an example:

Instructions

 As you can see, the pictures are full color with easy to find call-outs of key items and steps. In addition to coming printed out with every CorkSport part, you will find them easy to link to on every product page and easily viewable on any computer, tablet or phone. Just one more way that CorkSport has your back!

NEW RELEASE: Front Brake Pads for the Mazda 3, Mazda 5 and Mazda 2

Less Brake Dust and More Stopping Power:

After the overwhelming success of the CorkSport Front Brake Pads for the Mazdaspeed 3 and Front Brake Pads for the Mazdaspeed 6 we decided to offer the pads to all Mazda 3, Mazda 5 and Mazda 2 owners.

CorkSport-mazda-2-Front-Brake-Pads-1-600

Designed using a proprietary semi-metallic and ceramic formula, CorkSport brake pads offer superior stopping capability without compromising wear and unlike other metallic brake pads on the market, do not require a “warm-up” period to perform to their full potential.

The CorkSport brake pads are a low dust solution that will help to keep your wheels nice and clean and this highly durable compound provides less fade on your brake pads. Made for superior performance in all weather conditions, the CorkSport brake pads have been thoroughly tested for endurance and braking power both on and off the track.

“Upgrading your brake pads will not only provide performance improvements for your Mazda, but provides added safety for your vehicle.” Said CorkSport owner and race car driver, Derrick Ambrose “Having driven on these pads extensively, I can say without a doubt that you will notice improved stopping performance and braking responsiveness with CorkSport brake pads on your vehicle”

The CorkSport Brake Pads come with all you need for a front pad replacement for the Mazda 2 and Mazda 5. We have front and rear sets for the Mazda 3.

CorkSport brake pads are warrantied against all defects from workmanship and materials, come with full color installation instructions, all of the needed installation hardware, and knowledgeable telephone installation support.

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We have the Mazda 3 or Mazda 5 Front Pads available here: https://www.corksport.com/corksport-front-brake-pads-for-mazda-3-and-mazda-5.html

Mazda 3 Rear Pads are Available here: https://www.corksport.com/corksport-rear-brake-pads-for-mazdaspeed-3.html

Mazda 2 Front Pads are available here: https://www.corksport.com/corksport-mazda-2-front-brake-pads.html

Will There Be a New Mazdaspeed 3??? With All Wheel Drive???

Is All Wheel Drive Possible???

With the news that has come out in the past few weeks about the next Mazdaspeed 3 and it being AWD.  Takeo Mariuchi, the program deputy manager was quoted as saying “from a technical point of view it’s not difficult to install a four wheel drive system” for the next version.  I took this as a non-committal response from Takeo to answer someone’s question.  But in the interest of wanting to see a AWD Mazdaspeed 3 myself, I decided to take a look at the CorkSport 2014 Mazda 3 when it was up on a lift this week.

Checking out the rear knuckles you can see they are open in the middle which would make adapting rear axles to be pretty straight forward.

Picture of 2014 Mazda 3 rear hub

I took a peak at the rear suspension of the CorkSport Cx5 as well and it is setup the same.  The next point which would have to be addressed is space for the driveshaft and transfer case for an AWD system.

picture of area for driveshaft

Sure enough there is a larger amount of space at the back of the engine bay to clear a transfer case and drive shaft.  The exhaust manifold looks to be the same from the CX5 AWD to give the clearance for needed systems.

In my opinion, the only thing standing in the way of this getting the green light is the bean counters looking at the past sales of AWD performance cars for Mazda.  In North America, the 323GTX didn’t sell too well and the 06-07 Mazdaspeed 6 was not the biggest sales success either.  Let’s hope they overlook those and give us enthusiasts the car we have always wanted.

-Derrick

The Fuel Pump Finale… (Sort Of)

How To Create The Best Pump on the Market

With our fuel pump design complete (link to fuel pump blogs 1,2,3,4), we now turned our attention to the details. We wanted a coating to protect the piston and decrease friction during operation. After testing dozens of compounds, we settled on a very strong coating that is applied with a proprietary process. This process allows for an exceptional bond with the metal, lower static friction, and increases the surface hardness. Before applying the coating however, we wanted to make sure we had the best part possible underneath it. Imagine having an orange that is covered in titanium. The surface might be incredibly hard, but with no substance to back that up you will eventually lose the shape.

After choosing a very strong alloy for our internals, we then machine their tolerances to an incredible 6 microns! To make sure the tolerances are paired for life, we serialize the parts to prevent any issues and to track the life of the pumps. We then surface treat the pumps to achieve the alloys maximum strength; only after the maximum hardness is achieved do we apply our surface treatments to bring the overall durability to an even higher level.

Numbered Fuel Pumps from CorkSport

Many companies would be finished at this point but, at CorkSport, our research has shown us that when a coating is applied it is very difficult to maintain a smooth surface. In fact, we found that the coating has many microscopic hills and valleys. There would be no reason for us to go through all the work of having incredible tolerances if we were just going to ruin them with an uneven coating. In order to correct this, the pistons are then re-machined back to their original single micron tolerance. The CorkSport Fuel Pump Internals are the lightest aftermarket kit on the market for faster response and decreased cam wear. At this point it may seem like we are flying this pump to Mars but we just wanted to make the best part on the market, and it worked.

Final CorkSport Fuel Pump Internals

Pump More Than Any Other Kit Available

All of this adds up to an improved pumping volume that is over 8% higher than all other pumps we tested and 50% larger capacity than the stock pump. When other pumps are losing efficiency because of their design or tolerances, ours is just hitting its stride.  That difference in the real world is going to be higher HP numbers, safer air/fuel ratios and the ability to go that much further without worrying about your fuel supply.

Because of the increase in fuel we highly recommend that you get a new tune for your car we have made a combo deal to save some money here.

How to Buy the Best Fuel Pump Internals

Now that the cat is out of the bag we can let you know a few more things.

Our first batch is very limited and we want to give everyone that has been waiting a fair shot at getting one. We will release these parts for Pre-Order on November 1st. The Pre-Order will be limited to the first 100 paid orders or November 14th, whichever comes first.

The CorkSport High Pressure Fuel Pump internals include a collectable aluminum box with:

  • Full color instructions
  • Stainless Steel Installation Tool (That also doubles as a keychain bottle opener!)
  • Anodized Aluminum Installation Sleeve
  • CorkSport USB drive with Installation Video, Promotional Video and Other Bonus Material
  • CorkSport Precision Fuel Pump Internals (including higher rate spring)
  • Retaining Hardware

Exploded view of CorkSport Fuel Pump Internals

The Pre-Order will go live on November 1st at 12am Pacific Standard Time and will remain up until the initial 100 orders have been placed. Unfortunately these are the only internals we will offer for 2013 so if you miss the pre-order you will have to wait until next year to get the best fuel pump upgrade on the market.

Fuel Pump Comparison Part 4 (Bombs Away!)

We know by now that adding power to your Mazda is fairly straightforward up to a certain point. However, sooner or later, that hunger for power means you’re going to need to step up to a new fuel pump that can flow more fuel. By seeing that most of the fuel pumps on the market were largely the same, we decided to see what kind of innovations we could bring to the table. At this point we had learned volumes about the pumps on the market through our research and decided to engineer a new set of pump internals that focused on everything that we had learned.

Fuel pump testing

We know this is possibly the worst kept secret since Area 51, but we started engineering fuel pump internals over 2 years ago and we aim to show you why ours is worth the wait.

We didn’t just set out to make another pump; the market has plenty of those. We set out to make the best Mazda fuel pump upgrade on the market specifically for Mazdas from a company that ONLY makes parts for Mazdas.

We started by researching many different technologies and engineering ideas in the pressure ranges experienced in these fuel pumps. We purchased every kit on the market and a brand new replacement from Mazda to test. The results from some of those tests can be found here (Link to blogs 1,2, and 3). After agreeing that 9.8mm was the maximum size we could attempt for the piston without making the sleeve wall too thin, we could start engineering the rest of the part.

We then built all the internals available in SolidWorks and tested the efficiency of them all for flow design and volume. This was merely the beginning of our design phase but helped us realize many great ideas (as well as a few not so great ones). We ended up with a design unlike any other on the market that, according to the data, would be more efficient than anything on the market.

Fuel pump piston

With the increase in flow and efficiency we knew that our design could also benefit from a stiffer spring rate for the pump. That would enable higher RPM’s and improved cam wear over the life of the pump. Since we would be flowing more, the pressure on the pump would be greater than ever, the stiffer spring was just good insurance to get the power we needed even past the stock redline.

CorkSport Fuel Pump Internals

During our testing we also discovered the keeper assembly used by the factory is no accident. Many of the other pumps on the market use a keeper system similar to an intake or exhaust valve. This style does a fantastic job of locking the piston in place, but creates a few issues of its own. Because of the flow of fuel, the piston rides one side of the sleeve more than the other; over time, this will wear more into the piston which will affect clearances and efficiency. To prevent this, the factory style keeper allows the piston to spin as the spring moves up and down. That led us to choose the factory style retainer. We didn’t want to guess on either design without proof of our theory so we produced samples of both styles to prove wear differences and address installation challenges related to both styles.

Now that the cat is out of the bag, we’ll have just one more fuel pump blog next week with a very exciting limited offer. Stay tuned as CorkSport is about to take Mazda performance one step higher!