Where Do You Start With Your Mazda – Suspension

One common thing I hear from customers is “What should I do with my car?” My reply normally is “What are you going to do with your car? What are you plans and what do you want it to do?” Having some idea of the end plan for your car can really help you out when deciding what to purchase. Let’s take a look at the suspension first.

Suspension is something which there is wide range of options available for most Mazdas. One of the questions I ask customers “Are you just going to drive this on the street, or will you also take it to the track?” This really gives me a good idea of what to suggest for modifications. The difference between the street and track suspension normally comes down to how stiff the suspension is. Most track suspensions do not work very well on the street because the bumps in the road cause the car to ride really rough, because of the higher spring and dampening rates of the shocks and springs. A good street suspension will have a stiffer ride compared to stock but still be reasonably comfortable when driving on public roads.

A good track/race suspension will set you back $1500+ depending the on the shocks/springs or coilover options. A good street suspension will run about $1000 or less for springs and shocks. The advantage of coilover suspension is the ability to change ride height, shock dampening and spring rates. The ride height adjustment is good for lowering the center of gravity on your car. Being able to change the shock dampening allows you to fine tune the ride of your car. The ability to change the spring rate allows you to make larger changes to how the car performs under cornering. Street strut and spring suspensions are comprised of a lowering spring which matches the original dimensions of the stock spring but with a different compression rate. Most springs sold lower Mazdas from 1-1.5 inches. Upgraded struts also fit the original dimensions but have different valving to change the rebound and compression. This makes the strut either move slower or faster than stock depending on the application. There are street coilover suspensions available as well from some manufactures like AutoExe.


AutoExe 2010+ Mazda 3 Street Coilovers shown above.



Upgraded suspension arm bushings can give you better feedback with less deflection or give but the trade off is a more vibration into your Mazda due to the increased stiffness. A commonly upgraded bushing is the front control arms. The advantage of the front control arm bushings is less deflection in the bushings making the steering response faster since the bushings have less give. The upgrade bushings also help in launching the car from a standstill by decreasing or eliminating wheel hop. I recommend looking at our tech article on urethane bushings to get more information.

Sway bars are another option to upgrade in your suspension. The sway bar keeps your car body flatter under cornering but it can also affect the balance of the car. Installation of a larger rear sway bar can create over steer which to simplify things make the back of the car slide first under hard cornering. This is great for autocross and rally cross where you need very tight rotation of your vehicle to get around cones. On a street car this can be handy but it can also catch you out if you are not experienced enough to know how to counter the change in surprise situations. The last thing you want to do is call a tow truck to pull you out of a ditch when the back end of your car becomes the front end when it slides out.


H&R Swaybars above



The last item to bring up is suspension bracing. What the braces do is supplement the vehicle chassis to make it stiffer. You really start to notice the improvements for braces on uneven surface roads or under hard cornering. In open top cars like the Miata/Mx-5 and open trunk hatchbacks like the Protege 5/Mazda 3 the addition of the braces can be noticed in day to day driving due to the additional stiffness in the chassis Check out our tech article on strut tower braces for more specific details.


CorkSport Rx8 Aluminum Brace with and without the engine cover above



For most street driven cars I recommend a good set of lowering springs and upgraded shocks/struts and move forward from there with braces and swaybars. If you have any questions on suspension feel free to email me at Derrick@corksport.com or give me a call and I can give you specific information for your model of Mazda.

I will cover engine modifications and brake upgrades in future blog posts.

Derrick

2010 MazdaSpeed3 First Dyno Results

MazdaSpeed3 Dyno


Just got got the 2010 Mazdaspeed3 off the dyno after doing some installs and have some results to share.

The Dyno run went great for the 2010 MS3. It’s bone stock with three mods – CorkSport Power Series Racepipe (80mm with factory 65mm outlet) and CS Power Series Intake w/ Turbo Inlet and a set of CorkSport Motor Mount Inserts. Each of these products will be released shortly for the 2010 MS3 including some revised design considerations for the new 2010.

The stock baseline numbers for the 2010 were 231hp 269tq (73.8F/45%Humidity). With the two mods, it hammered down 272hp and 301tq (78.7F/43%Humidity).

41hp gain, 32ft lb of torque. Boost went from factory 16.4psi to 18.6. $388! Can’t wait to see what it picks up with the downpipe.

If you have a Speed3 without any exhaust modifications or haven’t added an intake or a turbo inlet pipe, hit me up…there’s power on the table right in front of you.

Jason

First Look: RX8 – Power Series Dual-Resonated Racepipe

RX8 Racepipe

The last week has been a lot of fun here at Corksport. We have been working on developing a cure for High Decibel Situational Tourettes Syndrome, which effects a certain percentage of enthusiasts who run a non resonated racepipe in their RX-8.

Our latest solution is a dual resonated Power Series Racepipe for the ’04-’10 RX-8. Incorporating a 140mm primary resonator and a 100mm secondary resonator with 61mm exhaust tubing, the resonated racepipe improves exhaust flow dramatically while keeping the decibels at a level reasonable enough to avoid spontaneous profanity from drivers and spectators alike. Think your racepipe is too loud? Check out this video clip of the Power Series Dual Resonated Racepipe and with Power Series Cat-Back Exhaust on our ’04 RX-8 and let us know what you think:

Like all of our Power Series exhaust products, the Dual Resonated Racepipe for the RX-8 incorporates only the highest quality materials and manufacturing methods.  Featuring T304 stainless mandrel bent tubing, stainless oxygen sensor fittings (one for the stock oxygen sensor and a secondary unit for the use of a Wideband O2 monitoring & datalogging system), T304 resonators and flanges. All connections are TIG welded with 308 stainless rod to ensure good weld penetration and attractive finish on the weld bead.
We’re hoping to get a handful of these systems out on the street in the next month and we’ll keep you posted as soon as they’re available to the public.

We’re also entertaining the possibility of incorporating a high flow catalyst into the system to keep emissions to a minimum.  This will be a 108mm spun metallic substrate catalyst replacing the secondary resonator.  If this is something that would interest you, let me know by dropping me an email.

Next week: Short Ram Intake Cold Air Box Performance Results & Analysis for the Mazdaspeed 3 and 6.

Jason

America Needs More Rally Racing

Watching the Polish round of WRC (World Rally Championship) racing I realized how out of touch United States is with the rest of the planet in regards to auto racing. Look at the crowds that show up at the events in all of the countries that the WRC stops at. Oh wait that’s right Speed channel no longer shows the events so it forces us to download the event via torrents of the TV shows after they happen from Eurosport.

Back to my commentary, the world (except the US) supports the WRC events.  On all of the stages you see crowds lining the roads. The spectators hike to the events just to get a chance to watch the cars blast by at a distance of 10 feet from the action. That’s right, no fences or guard rails, nothing. Stand on the outside of a corner and you can get showered with rocks or other debris (and possibly a car as if they blow a corner). You don’t hear of NASCAR shutting down an event because of too many spectators.

You also can’t match the surprises the events have. For example in an earlier event this year there were wild horses running across the roads, you don’t get that in an Indy car event. About the biggest critter you have showing up at a racetrack in the US is a rabbit. Weather doesn’t stop the events either. They will race a WRC in the worst weather including snow, mud, freezing rain, you name it.

Monte Carlo WRC round on ice covered roads shown above.

Rally racing has been in the US for years but it always seems to be out of the public eye.  The WRC did visit Washington State once in the 80s but that was before the events were really televised.  US rallying has shown up in the X Games, which has brought awareness of rally racing to the masses but it really has never caught on. I believe it is coverage of the events by racing press here in the US that is to blame for this.

You can find references about the events at the fringe. Grass Roots Motorsports (GRM) prints rally racing information from club and national US events but you never hear about anything outside of North America. Don’t get me wrong I am happy they do publish information but GRM is not exactly mainstream media. Speed channel showed the WRC for a few seasons then dropped it when they became NASCAR-vision.

You don’t get views like this at NASCAR tracks.

So if you are reading this blog post take a look out there at what the rest of the planet is up to for racing. You may be surprised at how exciting the racing can be on a gravel road at 125mph.

Derrick

Introducing Mr. Jason Griffith!

Cool Stuff

I mentioned last time that I’d tell you all a little bit about myself during my next blog post, so here it goes. My name is Jason Griffith, I am the new product development engineer here at Corksport. I am dedicated to streamlining our product development and expanding our ability to bring a wider variety of products to market while continuing to improve and promote our long time quality at a reasonable price.

I’m an all around car guy, worked in the aircraft and robotics industries for the last five years and I’m glad to finally make it into an industry that I have been passionate about for years as an enthusiast. Over the last 10 years I’ve built a few interesting cars and have really enjoyed the challenges and dynamics of standalone engine management and forced induction applications.

Some of the things I do in my spare time are design over-the-top intercooling systems, engine speed / angle and phase sensors for adapting aftermarket EMS’ to older engines with distributor ignitions, and working on friends cars (last few were a 1JZ powered ’80 Corolla and a Z31 Nissan w/ VG30DET running a Holset HX40W off a Cummins Turbo Diesel).

Some of my other goals here are to increase the number of mechanical parts we carry by using state of the art CAD and finite element analysis software. I’m an avid SolidWorks fan and I love designing machined parts for function and form.  My personal opinion is that form should always follow function, but that doesn’t mean that well designed systems shouldn’t look the part in the process.

I’m also a total geek when it comes to testing and control systems – I love designing mechanisms for measurement and systems analysis.  From thermal datalogging systems to model intercooler efficiency and behavior over time and temperature variation to mechanical measurement systems for mapping camshafts and understanding piston kinematics – I simply love learning.

Which is the other reason why I am here, not only do I love to challenge myself with new exciting opportunities to increase my fabrication skills and familiarity with Mazda, but I also love bringing out the engineer that lurks within every enthusiast.  We are creative beings and automotive design and tuning puts creativity and applied engineering into the hands of each and every one of us.  Working on cars and trucks made me decide to go back to school and become a design engineer and I have enjoyed every moment of it.

I’ve got parts to design, talk to y’all soon.  Feel free to drop me an email with any questions or thoughts you may have for new product development – we’re going to add a section to the website for product idea submission in the next quarter as well.

Jason