Prototypes, R & D, and the New MX-5: A Day at the Track

I bet you know this already, but we’re very excited about the new Mazda MX-5 and really, what’s not to be excited about! The ND MX-5 is sleek, sexy, efficient, modern, and an absolute blast through the apex.

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Here at the CorkSport HQ, we’ve been working on a handful of awesome products and even had our first prototypes before we even had the car to test them on. But the wait is over. With prototypes in one hand and keys in the other, there was only one thing needed….Portland International Raceway. Oh, and for good measure we brought in Kenton Koch, of Kenton Koch Racing, to put our MX-5 and prototypes through their paces. Here’s how the day went.

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The morning was a cool 55 degrees, but the CS team was buzzing with excitement. First session of the day was about to start, so Kenton was sent out with OEM springs and the CS front and rear swaybars in their softest setting. A couple laps later, Kenton came to the pits with concern for the rear suspension. Too our surprise, the coins of the RSB had bent, rendering the RSB useless. This was a real bummer, but a failed part in testing is a great day for warranty. Luckily, we were able to set the RSB to the stiffest setting to continue testing. Back to the track he went.

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Kenton was able to finish the session without issue and returned to the pits with more feedback than we could absorb. He loved the car, but the springs were just too soft and the FSB needed a stiffer setting. Great! This is exactly the feedback we wanted to hear! For the next session, Kenton went out in an employee’s club edition to get a baseline feel of the OEM swaybars. In the meantime, the CS team swapped the springs out with our 35% stiffer springs.

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Session three: launch edition MX-5 with 35% stiffer springs and the swaybars on the stiffest settings. Kenton came into the pits around the halfway mark and requested we move the FSB back to the softest setting. The session ended and Kenton returned to the pits with even more feedback! In the first half of the session, he was fighting a lot of understeer which is what merited the FSB adjustment. In the second half of the session, the understeer was much improved, but was still the most prevalent driving characteristic. We had another set of springs that were only 20% stiffer, so we installed them in the front and sent him out for the next session.

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This was the ticket! Kenton stayed on track for the whole session this time. He was very happy with the car’s balance and had complete control of understeer/oversteer with just a small amount of throttle modulation. This was great news! For the final session, we adjusted the FSB back to the stiffest setting. This would tell us if the swaybars were a good compliment to the springs. Another session went by and again Kenton was very happy. The stiffer setting on the FSB pushed the car’s balance a little more towards understeer. This is great because understeer is typically much easier and safer for a novice driver to control, but the FSB also had the adjustability to put the car at a balanced state. More experienced drivers will appreciate this.

We wrapped up the day extremely satisfied with our results. We had a failure, we had many successes, and we learned a lot about the new MX-5. We can confidently say that the CorkSport MX-5 components are track tested and designed with the customer in mind. Look for swaybars, springs, and endlinks in the near future!

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Barett Strecker-01

What New MX-5 Parts Do You Want to See?

With the new 2016 MX-5 due to arrive into our hands around the 21st of July, this brings up the question we’d like to ask our supporters: What new Miata parts would you like to see made?

New 2016 MX-5It is a little early to ask this question, since we don’t have the 2016 MX-5 in our garage yet, but it does give our engineers a head start to think about what you value and want—beyond what we already have planned.

The short answer: Big things.

The long answer: The short list of products, below.

  • Intake/Airbox Kit Exhaust System
  • Lowering/Sport Springs
  • Upgraded Sway Bars
  • Short Shifter

Also, we’ve received a few ideas in the past, including a seat lowering kit. In other words, we’d move the seat even lower in the chassis for tall people/helmet clearance on the top. Also, a tuner.

Really, we’re open to anything, so exercise your mind and we’ll see what we can do!

 

Cheers,

Derrick

Meet Derrick from CorkSport. Loves racing, Mazdas, and his CS fam.

The CorkSport Mazdaspeed Exhaust Manifold Heat Shield

We’ve got something your Mazdaspeed engine bay has been needing for a long time: Our new exhaust manifold heat shield—or as some folks like to call it: The Pimp Shield.

The CorkSport Mazdaspeed Manifold Exhaust Heat Shield

A new heat shield, you ask? Isn’t that just aesthetic?

Sure, you could stick with the OEM shield, but ours is manufactured from 5052 aluminum and ceramic coated, made to be durable and guaranteed to clean up the look of your engine bay.

Your current OEM shield sticks out like a ratty POS. Pop your hood and imagine this instead. The difference is clear:

The Mazdaspeed Manifold Exhaust Heat Shield installed

Our Mazdaspeed exhaust manifold heat shield was CAD designed specifically for the MZR DISI engine, so it’ll fit over the stock manifold like a glove. Whether you drive a 2007–2013 Mazdaspeed 3 or a 2006–2007 Mazdaspeed 6, you need to order this for your bay today.

See more specs and photos and order here.

Cheers,

CorkSport

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The New CorkSport Mazdaspeed Aluminum Pulley Set

Make your engine bay pop with our 2007-2013 Mazdaspeed 3 Aluminum Pulley Set!

Mazdaspeed Corksport Pulley Set

This sleek blue pulley set will catch your eye every time you pop the hood of your Mazdaspeed, giving your bay a nice personal touch of 6061-T6 aluminum and anodized CorkSport blue.

Installed Mazdaspeed aluminum pulley set

They come preinstalled with new OEM replacement bearings for quick installation—and they weigh 15% less than the OEM steel pulleys, so you’ll drop some weight when you add this mod. Oh yeah, and they’re precision CNC machined too, so they’ll look and perform great for years on the track and the road.

To learn more and buy your new Mazdaspeed 3 pulley set today, visit the product page, and watch the video below.

Pssst: 2006–2007 Mazdaspeed 6 owners, you can rejoice too. These blue beauties will fit your Mazda as well.

Cheers,

CorkSport

The New CorkSport 2010-2013 Mazdaspeed 3 Radiator Panel

Who said engine bays don’t need to be customized?

Introducing the CorkSport Core Support Cover for 2010-2013 Mazdaspeed 3! This new radiator panel can clean up your engine bay, and make it pop, with just a 30-minute installation.

New Mazdaspeed 3 Radiator Panel

Guaranteed to be a perfect fit, this radiator panel was designed using a 3D coordinate measuring arm and CAD modeling software. The 3D arm is used to gather the exact measurements of the vehicle and then inputs those measurements directly into our CAD modeling software. From there, we designed a prototype and began the iterative test and fit process.

Designing the Mazdaspeed 3 Radiator Panel

Each piece is CNC laser cut from a 5052 aluminum sheet and powder-coated with a durable textured finish. This finish is resistant to scratching, chipping, color fade, and has a satin look to it, which can make your whole engine bay as stunning as the rest of your Mazdaspeed 3.

And did we mention the best part? It only takes a few minutes to install, adding an extra level of detail that every Mazda head deserves. Our radiator panel is currently available in ruby red and charcoal black,  order yours today, here.

-Derrick, CS