Drag Racing: Just Like the First Time

Ask any of my friends or coworkers and they will quickly tell you โ€œBarett Loves Curves!โ€

ย Iโ€™ve always been the first guy to dive into the corner, hit the apex and power out with just a touch of wheel spin. ย My car follows suit with its build; upgraded sway bars, big brake kit up front and the steering wheel to hold it all together. ย Of course, my friends were always there with the peer pressure to hit 1320โ€ฆLuke McCarvel being the biggest offender (check out his โ€œDrag Strip Checklistโ€). ย ย However, one day my opinion changed. ย 

At some point I realized that I canโ€™t knock it until I try it, so I finally succumbed to the straight line life.

So letโ€™s go through the first line up: ย Do a burnoutโ€ฆthat was much easier than I expected. ย 

Ok now roll up to the staging lineโ€ฆdonโ€™t be that guy that rolls through and has to back up. ย Knuckles white on the steering wheel, heart beating in rhythm with the launch control, closely watching the tree light upโ€ฆGREEN LIGHT! ย Launchโ€ฆwheel spin to redline. Shiftโ€ฆwheel spin to redline. Shiftโ€ฆtry to modulate the throttle, but still tons of wheel spin. Shiftโ€ฆfinally the car hooks, builds speed then itโ€™s over in the blink of an eye. ย 

All that build up waiting in line, doing the burnout, staging, launching and rowing the gears for a few seconds of intense adrenaline. ย It was an absolute blast; I couldnโ€™t believe how intoxicating just a single pass was. I wanted more and I wanted it immediately. Back in line, I went. ย 

My first pass was an awkward 14.37sec @ 119.8mph. ย I say awkward because that is a slow ET for the trap speed. ย It shows just how much tire spin I was fighting and how much time I was giving up because of it. ย With full interior and street tires this was to be expected, however, the crowd thought it was quite funny either way. ย 

I proceeded to make 3 more passes as the night progressed. ย Each time making a small change to the car or to my approach and control of the launch and throttle modulation. ย ย Each pass rewarded me with a small improvement for my efforts. Each pass down the strip left me wanting more from the next pass.

The third pass was the most frustrating of them all. ย At the start of the night, I set a personal goal to break into the 12s. ย I didnโ€™t know if it was realistic or a complete dream, but I had to start somewhere. ย That third pass was also the one that drove me to get my shit together because it teased me with a 13.000sec @ 120.95mph. ย So Close!

Alright one more pass, this was the one I could feel it. ย 30 minutes later Iโ€™m staring at the burnout box, line up drop 2nd and get the tires nice and hot. ย Pull up to staging next to a real crowd killer (I mean Mustang). ย 

Yellowโ€ฆ yellowโ€ฆyellowโ€ฆโ€ฆ.GREEN LIGHT!

Launchโ€ฆlittle wheel spin to redline. ย 

Shiftโ€ฆlittle more wheel spin to redline. ย Shiftโ€ฆmodulate the throttle with only a tiny bit of wheel spin. ย Shiftโ€ฆnow the car really hooks but Iโ€™m a few lengths behind that Mustaโ€ฆoh shit thereโ€™s the turboโ€ฆIโ€™m reeling him inโ€ฆitโ€™s so closeโ€ฆI fly past him with the rev limiter dancing.

ย Itโ€™s overโ€ฆdeep breathโ€ฆthat was it I know it.

Now the quick jaunt to the end of the strip then back to the little building and the old guy thatโ€™s been racing since flatheads were a thing. ย 

โ€œCar 610?โ€

โ€œYes Sirโ€

โ€œHereโ€™s your slip. ย Is that a Maaazda?โ€

YES! Hit my goal for the night and the car can still drive me home. ย I call that a success.

I parked my car, picked up my 120+mph club sticker and enjoyed the rest of the night with my good friends from Idaho Mazda Takeover. ย It was a great night and one I plan to top in the near future.

Anybody have some stock brakes and drag slicks I can borrow?

 

-BS @ CS

WHY GET INVOLVED IN THE MAZDA COMMUNITY?!

A car club by any other name is just a group of enthusiasts getting together to celebrate their gains, reach out for support, gather advice and inspiration, and ultimately find a reason to connect.

With Mazda clubs, specifically Nator Clubs, there is a LOT more to it than just the benefit to you as a single person.

We recently sent Kim out to the Epic Nator Meet in Robbinsville, NC, to ride the trail of the dragon, reach out to the Mazda community, and just generally bring her personality to ignite the shenanigans at the event. If youโ€™ve ever had the โ€œpleasureโ€ of meeting or hanging out with Kim, you know what weโ€™re talking about. You never know what will be said, how loud it will get, or how late into the night the event will goโ€ฆ especially if thereโ€™s a campfire.

She came back with some good info, great shots, and some awesome stories that reignited our LOVE of the NATOR MAZDASPEED CLUB and the Mazda community as a whole!

Mazda Community

From the moment she started to plan her drive from Richmond, VA, she was able to connect with a fellow West Coast transplant, and make the drive in her rental following the Mazdaspeed booty. Stopping for coffee, food, and to refuel it was an awesome drive all the way to Robbinsville, NC.

Tail of the Dragon Mazda Route

Pulling in, the hotel parking lot was already full of Mazdaโ€™s, and what a sight for sore eyes it was! Good friends from Canada, Arkansas, Missouri, Illinois, Maryland, and so many other places! For those who had come in during the week, running the Tail of the Dragon had still not gotten old, and Mazdaspeeds were coming back from mid-day runs for dinner.

Nights filled with good friends, talk of cars, and connecting to just catch up were the basis of the meet, and hopping from one car to the next to get feedback and different set-ups and parts was awesome! No need to drive the Dragon in a rental when there are so many built Mazdas around!

Mazdaspeed 3 and Mazda tail

We got reports of the spirit of the Nator Mazda community still being alive! With part swaps and repairs in the parking lot – all hands on deck, pickups on trailers for those with bigger issues, and unfortunately we saw the spirit of Nator in having one anotherโ€™s backs as people as well! From fender benders to a hospital run to keep our squad safe and healthy!

There is nothing, and we mean it, absolutely nothing better than seeing what the Mazdaspeed Nator club is capable of when it comes to supporting one another, donating to a cause or raffle, and just genuinely having a great time!

CorkSport Mazda Community Swag

Keep an eye out, as we will be sharing about our trip to the Mazda Takeover Event in Idaho very soon, and hosting our own Mazda Showdown, event at the end of summer. There is very little that tops the feeling of being connected to a core group of Mazda enthusiasts, and from West Coast to East Coast, we do our best to stay connected and keep the spirit of the Mazda Community running deep!

Until next time, stay safe, stay fast, and stay happy my friends!

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A Color Change for Your Mazda

Ever sat in your garage looking at your Mazda and starting thinking about what a different color, a new wheel choice, or even some colorful accents would look like on your ride?

Without Photoshop skills, this is usually simply daydreaming without being able to see it in the flesh. Plasti dip can change that by giving you a cheap and easily reversible method to try out a new look on your car. I thought I would share my experiences with plasti dip, and give you all some tips and tricks to help you personalize your ride.

In case you havenโ€™t heard of plasti dip, it started out as a thick paint-like coating that tools were dipped into to provide a rubberized handle for better grip. Eventually, it was put into spray paint cans to make it easier to apply to larger areas. Because it has a rubber-like quality, once it is applied and fully dried, it offers good protection but can also be easily peeled off when the original color or finish is desired.

Check out the wheel below in the middle of getting dip removed โ€“ it almost comes off like a vinyl wrap.

Plasti dip comes in a ton of colors so it makes it really easy to get exactly what you want. All the โ€œbaseโ€ colors come out as a matte finish, however, there are top coats that can give a gloss, metallic, or even a pearlescent color-changing appearance so you can usually find exactly what you are looking for.

From my experience, the horror stories you hear about Plasti dip are from those who are not using the product correctly. To help you avoid these headaches, below are some tips and tricks that have really helped me during my dipping ventures.

If itโ€™s easy to remove; remove it! For wheels especially this makes it so much easier to make sure you get in all the nooks and crannies. Plus, you have to do a lot less masking. For any Mazda that has the front emblem recessed into the grill, remove it-masking is a pain and there are only 4 clips that hold it in.

Leave glued-on emblems on the car. These are a pain to remove and then reposition. If you clean your paint well enough, the dip will peel right off and โ€œcutโ€ itself around the emblem. Give yourself about 1โ€-2โ€ around the edge of your emblem before your masking. The video below is also a great example of one of the pearlescent colors.

Prep, prep, and more prep. The cleaner your surfaces are the better quality your dip job will be. More protective, better looking, and longer lasting dip all come from good prep work. Using a good degreaser that doesnโ€™t leave any residue works best. Also, make sure parts are completely dry before starting any plasti dip application.

Use the notecard trick for wheels. This works better if your wheels are off the car. Instead of masking the tire, place notecards between the tire and outer edge of the wheel. This gives good protection for the tire while being much quicker to apply and remove than tape.

Apply plenty of coats. This is one of the biggest reasons people have issues removing plasti dip-not enough layers! Your first layer should be a dust coat with pretty poor coverage. Then you should have at least 4 coats on top. These later coats should be wet coats-that is, apply the dip pretty heavy so you have an even, glossy/wet appearance for each coat.

Other simpler tips/tricks:

Get the hard to reach portions of wheels first, and then finish the coat with the face of the wheel for a more even appearance.

Use nickels/quarters in the tapered part of the lug nut holes. This prevents tearing when you reinstall your wheels.

Get plastic โ€œspudgerโ€ tools like the ones below. They make it easy to peel hard-to-reach areas like the inside of emblems without having to worry about scratching the paint underneath.

Do your research beforehand. There is a ton of useful information out there to make sure you get your job done right.

Now, I have mainly done wheels and emblems as they are very inexpensive to do and DIY friendly. There are plenty of people out there who do entire cars though. I would highly recommend getting a proper sprayer and liquid plasti dip to prevent the streaking that seems to always show up when rattle canning an entire car. Even with this added cost, you can get a full paint job for only a few hundred instead of a few thousand.

Where Plasti dip can get really interesting is the creativity that comes with it. Personalizing some of the CorkSport parts on your Mazda can really give it that finishing touch. How about a custom color Aluminum Shift Knob that has the added bonus of extra grip? Or even some extra protection for your CorkSport Front Lip or Carbon Fiber Hood Scoop during the winter months. I think some plasti-dipped CorkSport Gauges could look great in the right color. That is whatโ€™s great about plasti dip though โ€“ try whatever you want, and if you donโ€™t like it, simply remove it and try again!

Let us know what you have plasti dipped down below, and include any other tips if you have them!

-Daniel

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3 Turbos and a Supercharger for Mazda

A year ago we were all complaining at Mazda saying โ€œwhere is the forced induction?โ€ and it looks like Mazda was listening.

First up is the Mazda 6 turbo which Mazda has priced to sell as you can get into a GT Mazda 6 turbo pretty affordably. ย Granted there is no manual gearbox but I can say first hand they are fun to drive and the torque from the boost is really addictive. ย I find it hard not to want to screw with people in the 6 since it has no visible exterior queues that it has a turbo. I will say we have already been tweaking on the car and found that it does respond well to modifications.

Second up is the SkyactivX which Mazda says will be available later this year. ย This engine is supercharged to allow it to be an HCCI engine, aka compression gas motor. ย The forced induction setup is pretty tricky and the initial look I have done with it I get we can crank it up a bit more to improve the efficiency of the intercooler to give it more heat capacity to allow you to use the boost longer in the car for high-performance driving. ย Until it shows up we wonโ€™t know for sure but we are looking forward to trying it out.

Third is the Mazda 6 diesel which uses 2 turbos. ย Mazda tried to release the 6 in the past but when they couldnโ€™t match what VW was doing they declined to just โ€œSend Itโ€ as the car didnโ€™t perform as they needed it to and still hit the emissions targets without urea injection. ย Later we all found out VW was a cheating bastard which kept us from having the Skyactiv diesel engine here to crank up the boost on. About every publication in the planet has posted up about the 2018 Mazda 6 diesel being seen in the EPA parking lot for testing along with a pile of other diesel models. ย This is a good sign if Mazda says it will pass the US emissions and handed one over to the EPA we can expect a Mazda 6 turbo soon.

I am going out on a limb here and saying that besides the announced Mazda 3 Skyactiv we are going to get something fun in the new Mazda 3 ~ a year after the initial release. ย If you are reading this Mazda, please give us a Mazda 3 GT with a turbo motor.

-Derrick

3D Printing at CorkSport

You may have seen some funny looking parts floating around on the CS channels that did not look like the typical aluminum or steel parts you install on your Mazda or Mazdaspeed.

These plastic parts are made through 3D printing, a method we use often in R&D to really understand the ins and outs of a part. Weโ€™ve been getting a lot of questions lately on our 3D printers so I thought Iโ€™d run through what they are, how they work, and what we use them for.

3D printing is quite a simple process even though it may not seem so to start. In normal manufacturing, you start with a block of material and cut away portions until you achieve the shape you want. In 3D printing, you add material (usually plastic) layer by layer until the shape you want is achieved.

For a lot of 3D printers, including both of the CorkSport printers, you can visualize a hot glue gun attached to a robot. The robot controls where the โ€œglueโ€ is extruded and once the first layer is complete, the robot simply moves the object downward slightly and another layer begins. The second layer attaches to the first and you slowly gain height and shape until your part is completed.

This method is uses plastic โ€œfilamentโ€ as the material fed into the machine. Think of a spool of wire but instead of being made of copper, itโ€™s made out of a recyclable plastic. This material is fed into the machine where it is melted and extruded like the glue in the above analogy. Other 3D printers use liquid resin that is solidified layer by layer or a powder material that gets bonded together layer by layer. The image below shows an almost empty vs brand new filament spool for our large 3D printer. To give you some scale, that is a 4 inch inlet air filter next to them– 10kg is a lot of filament!

We have two printers at CorkSport, a large Gigabot, and a small MakerBot 2X. The Gigabot can print anything that will fit in a 2-foot cube which is more than enough space for the majority of CorkSport parts. The MakerBot is much smaller, only about 9.5โ€ by 6โ€ by 6โ€. We typically use the Gigabit for most of the R&D testing and the MakerBot for making cool stuff for you all! However, the MakerBot uses a different plastic material that is stronger and more resistant to heat, allowing the parts to be tested on a running Mazda (albeit for a short time).

Barett and I use our 3D printers as tools to aid in R&D. We can take apart directly from a design in SolidWorks to a physical object extremely easily. Once we are happy with a design, it gets saved as a โ€œmeshโ€ made up of hundreds or thousands of tiny triangles. This is imported into a โ€œslicerโ€ program that does just as its name says: slices the part into layers. The part information as well as the settings for the print is exported to an SD card, which we use to upload the information to the printer.

Once we hit โ€œprintโ€ all we have to do is wait. Smaller parts like brackets and fittings can be printed in an hour or two while large parts like manifolds or intercooler piping can take multiple days. 3D printers enable us to start a print on a Friday afternoon and leave it like this:

When we show up on Monday, the print is complete, ready for a test fit, and looking like this (Mazdaspeed 6 FMIC Piping):

I canโ€™t express enough how much easier it is to have a physical part to test fit than to try to measure in all of the awkward angles and spaces that exist in a Mazdaspeed engine bay and hope your design will fit.

Having the capability to make a quick and inexpensive prototype to throw on a car can save countless hours and headaches down the road. This is why we use 3D printers so extensively: it makes producing great parts for you all so much easier. Some of our manufacturers even use our 3D prints to help understand the part, help with quoting, and even use them for mold/jig making. At CorkSport, our 3D printers are used almost as much as our 10mm sockets!

Iโ€™ve just scratched the surface on 3D printers, their uses, and capabilities so, if you have any questions post it down below!

-Daniel