CorkSport Customer Collaboration – Camber Plate Development Process

Our customers are our lifeblood. We live by this understanding each and every day and appreciate that you put your trust in CorkSport products and choose CorkSport brand parts for your Mazda performance needs. Proof? Many of you may get a sense of this from the quality of our customer interactions. Hopefully, you find our staff easy to reach, courteous, helpful, and knowledgeable.

From our transparent shipping costs and our dedicated staff and customer service, to our rewards program for our loyal customers, and customer collaboration efforts, we want to demonstrate how grateful we are for your business each and every day.

I’d like to take this post as an opportunity to expand on the customer collaboration concept. We’ve mentioned this before, but it’s worth revisiting with a fresh example.

We’ve conducted numerous focus groups with our customers. In those groups we’ve discussed how our customers want to be involved in the product development process. Overwhelmingly we’ve been told you want to see the development process. You want to see what’s in the pipeline and have a chance to give feedback on the design. Our best most recent example of our efforts to expand our customer’s role in the product development process is our soon to be released camber plates for Mazdaspeed3.

Our knowledgebase is a repository for all sorts of information. For the camber plate development process, we’ve posted several articles in our knowledgebase. Brief summaries are presented below. The interested reader can view each article for more details.

Article 1:
The idea for camber plates came from two customers, Eric & Todd, who turned in product ideas. Our staff reviewed the merits of their suggestion and decided to pursue it.

Article 2:
Our initial design concept was posted for feedback.

Article 3:
Prototype parts were made from the drawings. Ordinarily we’d make one set for testing. This time, we made several extra sets so that if Todd and Eric wanted to get involved in Beta testing, we were positioned to take advantage of the opportunity. After installation and testing in house, Todd took us up on the offer to test a set of the camber plates.

Both Todd and Eric gave us great feedback and even hit the forums and started a discussion. We learned that many people were apprehensive to cut their strut tower to allow for camber adjustment. From our experience we are comfortable cutting sheet metal on a brand new car, understandably many people are not! We returned to the drawing board with the intention to eliminate that requirement. Success!

Article 4:
The biggest problem we had to resolve at this point was spring interference when using the Mazda Genuine struts. This limits negative camber to around -1.5 degrees. We solved this problem by revising our recently released lowering springs to have a tighter wound coils up front.

In summary, we made these changes to the original design as a result of our collaboration efforts with our customers:
• Recessed design to remove the requirement to enlarge the hole in the strut tower.
• Larger strut bolts to reduce camber variation from removal and reinstallation.
• Longer strut bolts to allow for strut brace installations.
• Custom lowering springs to allow for more than -1.5 degree which is limited by the factory chassis using struts.

We expect to release the camber plates and revised lowering springs in early 2012.

Thank you to everyone for their feedback. Special thanks to Todd and Eric for their participation in the development process.

Rich-

CorkSport Announces Release of New CorkSport Stub Antenna

CorkSport would like to announce the release of the newest addition to the CorkSport line of accessory parts, the CorkSport Mazda and Mazdaspeed Stub Antenna made for 2007+ Mazdaspeed & Mazda 3, 2007+ CX-7, 2011+ Mazda 2 , 2003-2008 Mazda 6, and 2006+ Mazda 5.

CorkSport Stub Antenna

An easy upgrade to boost the look of your Mazda, CorkSport’s new shorter antenna is 2.75″ in length and will replace the oversized factory antenna. Tested to ensure they perform similarly to the OEM antenna, CorkSport antennas are anodized and made out of billet aluminum which has a long lasting, durable, black finish. CorkSport antennas come with two different size fitting studs for straightforward installation of the product that will easily attach to the Mazda Genuine antenna base.

“This product represents the beginning of what will be a string of products designed to address the glaring need for additional options in the Mazda performance accessory market,” said Rich Harris, President of CorkSport Performance. “Our ability to listen and respond to the needs of our customer base combined with our efficient manufacturing expertise has resulted in the rapid development of these products to meet the demands of our customers.”

The newest addition to the CorkSport line of accessory parts will be priced at $32, making it an easy and inexpensive way to boost the look of your Mazda. Installation for this part takes mere minutes. Simply twist off the existing pieces and install the new ones to add a custom look to your Mazda.

For more information or to purchase the CorkSport Stub Antenna, Please click here to be redirected to our catalog.

Team Van Herck Mazda 3 Update – Belgian Touring Car Series 2011

In May of this year, Derrick put up a blog post titled, Mazdas Racing Around the World, and gave you a preview of the Van Herck Mazda 3 that is now competing in the 2011 Belgian Touring Car Series. As promised, we are posting updates on their progress, successes, and standings throughout the season.

As a refresher from the May 6th post, Van Herck raced the Mazda RX-7 in previous years, but for the 2011 season, the team chose to build a new car to compete in the Belgian Touring Series. They took over a year to develop a Mazda 3 with advanced technology. They converted it to rear wheel drive, and powered it with a 450whp 20B tri-rotor Wankel engine and a sequential 6 speed gearbox.

On April 10th the Mazda 3 20B competed in round 1 of the Belgian Touring Car Series at Zolder. As the car’s debut event, it encountered a few minor glitches with the fuel system and an overheating exhaust, and finished 26th out of 31 cars entered in the 90 min race, but the Mazda 3 20B captivated spectators with its overwhelming speed and racing rotary sound. The car was watched closely by competitors after receiving the 5th fastest time overall against the lightweight silhouette cars and the second-quickest time in its class.

The Belgian Touring Car series will include three races scheduled for the Spa-Francorchamps, the first of which was held last Sunday, the Spa-Francorchamps 12hour BTCS race. Considered one of the most challenging race tracks in the world, mainly due to its fast, hilly and twisty nature, the Spa is a circuit favorite by many racing drivers and fans. (Take a one lap tour of the Circuit de Spa-Francorchamps)

During qualifying for the T3 class, pole position went to the Mazda3 of Van Herck Racing. The Mazda took pole in T3 in the second qualifying session from the W Racing Team’s VW Scirocco, which caught fire after the checkered flag was thrown.

Race day brought with it a traditional feature at the Spa, black clouds and rain. The rain had eased up by the afternoon, but the majority of the cars started on wet weather tires, and the forecast was for more rain. So with rain feared in the afternoon session, the majority of the teams set their best times in the first qualifying session.

Runners-up in the championship last year, the Volvo S60 Racing Team won the 12 Hours of Spa after a close battle with the three time champion, Frederic Bouvy’s Renault Megane. Kia Belgium took up the third position. Though the qualifying race put the Van Herck team in good position, the Mazda suffered from some electronic issues during the race.

CorkSport will continue to watch the team’s progress through the season and keep you up to date on the latest news from the Van Herck Racing Team.

Gwynne-

PRESS RELEASE: CorkSport License Plate Relocation Kit (1st Gen MS3/MZ3)

CorkSport’s license plate relocation bracket offers 2004-09 Mazda 3 and 2007-09 MazdaSpeed 3 owners the option of mounting their front license plate offset towards the passenger’s side of the vehicle.

The license plate relocation bracket uses the stock tow hook threads on the front bumper and creates a mounting bracket for your front license plate. There is no drilling or cutting required.

Features:
The license plate relocation bracket comes with a smoked lexan plate frame with our new CS logo milled into the front. The lexan plate offers the strength and impact resistance of our previous generation aluminum plate, with the flexibility of plastic. It also comes with all necessary mounting hardware including 4 tamper resistant cap screws with locking bit to resist theft of your plate and relocation bracket. Also, relocating the front license plate to the side allows for better airflow to your engine, radiator and front mount intercooler (if applicable). The new location does not block the fog lights and requires no drilling or cutting. The kit is also compatible with our CorkSport license plate frame when you inevitably want to install one.

Testing:
As with all of our products at CorkSport, we’d prefer to invest our time into testing and validation of design rather than requiring our customers to do so. Our License plate relocation kit has been installed and thoroughly tested on several of our personal vehicles to ensure correct fitment and functionality.

Broad Horizons

Since the arrival of the 2nd generation MazdaSpeed 3, we have developed and released numerous parts for many happy customers. After reading through several of your product idea submissions, we are trying to make sure we get several products in the pipeline for vehicles that we may not offer as many products for. For example, we have had several customers ask for a CorkSport brand Short Ram Intake for the 2nd generation V6 Mazda 6. The picture below shows our MAF housing, which was redesigned to accommodate the slot style MAF sensor that comes with the V6 Mazda 6. The kit will feature our dry-flow filters, 5 layer silicone couplers, stainless steel T-bolt clamps, and full installation instructions.

Mazda 6 V6 MAF Housing

Next up we have our SRI Cold Air Box (CAB) for the 2010+ Mazda 3. Several people submitted product ideas for the CAB and it will be available within the next month. The CAB features fiber reinforced plastic (FRP) with a high temperature automotive grade black gel coating. The air box mounts to factory hole locations in about 15 minutes and only requires a 10mm long socket and ratcheting wrench to install.

2010 Mazda 3 Cold Air Box

Finally, we are developing our own line of sway bar end links. They will be fully adjustable to match any ride height and specifically designed to pair with our sway bars. Look for more details along with some prototype pictures in the next month or so.

Don’t forget, the best way to get what you want is to submit a product idea.

Jake