Top Five Stereotypes… It’s all about the Mazda Enthusiasts We’ve Met

Roasting the Top Five Car Guy Stereotypes…it’s all about the Mazda Enthusiasts We’ve met…

The friends I want to talk about are your Mazda Event friends. Likely, you know them from your Nator club, Mazda club, or local car community, and truth be told they often fall into pretty great stereotypes of “Car Guy”.

Ready to have some fun…Let’s Roast ‘em!

The Newbie

This Guy is new to the Mazdaspeed/Mazda scene. He doesn’t know a ton about his car, it’s capabilities, and some of us would like to give a couple driving lessons to him first. He has big dreams for his Mazda and has a full wish-list of parts to prove it.

We can’t hate on this guy too much, because we all start somewhere, but the amount of time it takes to get him up to speed on acronyms, lingo, and basic tools isn’t always worth it. You would rather just do the work for him yourself so you can trust it’s done right. He’s a great guy, and will eventually be an awesome full member of the Mazda club, but he has some growing to do…

The Know it all

This Mazda Guy just NEVER SHUTS UP… whether he is right or wrong, he always has something to say and will stick to his opinions regardless of being proved wrong. He’s nice enough to hang out with, but we all avoid having strong opinions with him… it’s a guaranteed disaster.

These Guys end up spinning out of the group or buying a new (non-Mazda) vehicle, either way, they don’t make friends easily, and we often don’t get together and hang out without them on purpose.

The Actually DOES know it all Guy

Ironically enough the “Actually does know it all Guy” often speaks the least in the group. Having learned from experience, they set back and watch some people make fools of themselves and others take the hard path to learning. Always there to lend a helping hand when something does go wrong, and offer up advice when it’s requested in a respectful manner, this guy is it a DIY mechanic and has no trouble getting his hands dirty for his friends…

Arguably the best Guy of the stereotypes and genuinely a great resource for the Mazda and Mazdaspeed community.  A true influencer and most likely a beta tester.

The Not So Great with People Guy

There is often this guy at car meets. He’s not great with people, especially girls, and even more especially with new people he’s quiet. He’s necessary to the club because he truly does have one of the best rides there are, and it inspires us all to push our capabilities. He can drive the sh*t out of his Mazdaspeed, is seemingly fearless when it comes to speed and handling, and is always willing to talk like a savant when it comes to his build, driving style, and dream car plans.

Talk cars or parts and you’ve got this guys attention, try to talk about anything else and you can see the glaze come over his eyes as he takes another drink from his beverage of choice…and dreams about a BIGGER and BETTER MAZDA.

The Guy Who Always Breaks Down

Whether at the track, a long drive, or auto crossing, every time we get together this Guy is going to break something, or completely break down. More often than not it comes down to just plain crappy luck, so we all do our best to pitch in and help him get things fixed before we head out. “Never leave a man behind” means we’re often out at all hours in an abandoned parking lot or garage trying to get him back on the road again!

We wish this guy’s luck would change… especially because we’re always there trying to help fix it…

I know there are plenty of other stereotypical car guys, and heck there are even stereotypes for the Car Girls out there. I cannot wait to see you ROAST your friends in the comments…perhaps without even telling them which type of Guy you’re accusing them of falling under.

Until next time, whichever Guy you are, stay safe, stay happy, and stay fast my friends!

– CorkSport

Mazda Motor Oil

There are always lots of opinions on motor oil flying around the internet these days.  I normally skip chiming in on any of the conversations as someone, in the end, goes away with hurt feelings but not today!

Back in December, we ran our 2015 Mazda 3 2.5 Skyactiv at the 25-hours of Thunderhill race which like the title says is a 25-hour non-stop race.  In the spirit of doing things which are a bit, insane CorkSport entered our Mazda 3 which no one had done before in this long of an endurance race.  

For an event like the 25-hour, the internet says you should run a bit thicker oil due to the high rpm and non-stop abuse on the track. I am more at the end of the arena of doing what the engineers at Mazda designed the car to use so we ran 0W20 oil in the car.  We did use a great product, Motul 0w20 racing oil to prove a point that with modern engines and oils you don’t need to up the viscosity.

After 25 hours of non-stop racing the car to the redline and never giving the car a break, we drained the oil and sent it off to Blackstone laboratories to get an analysis done on the oil.

Based on the internet knowing everything we would expect to see the oil viscosity wiped out from the non-stop running and heat as well as there being lots of impurities found in the oil from the same.  In reality, the comments from the report are pretty boring really. They mentioned the lead found in the oil which was from race gas we burned up in the car during testing as this motor is completely stock so there is no lead in the engine bearings.  There really isn’t anything else to say about it.

So the next time someone tries to tell you that you need to change to a non-stock weight of motor oil in your Mazda send them to this blog and run what the engine is supposed to have with a good quality oil.

Happy Mazda Motoring!

-Derrick

 

An Inside Look at CorkSport R&D

All CorkSport products go through an extensive process to ensure they are the best fitting, looking and performing parts that they can be. As a product development engineer, I see all of these steps on a day-to-day basis, but we don’t often talk about how an idea evolves into a CorkSport part.  Sit back and read on as I give you a glimpse of what goes on during CorkSport R&D.

Concept and Planning

All parts start out as an idea. They come from many sources: employees, forums, car shows.  One of our biggest sources of ideas is YOU! Check out the blog on submitting product ideas for more info on how our customers give us their thoughts.

At the beginning of each quarter, all product ideas are evaluated to determine which are feasible and which are going to be pursued moving forward. After the extensive list is narrowed down, they go into a more in-depth evaluation.

This includes defining the scope of the project, how many man hours it is expected to take, evaluating all expected costs of production, and setting a retail price. Without this evaluation, we would encounter all sorts of roadblocks along the way that would delay getting parts out to you all. If everything is looking good, the project is approved and moves forward.

R&D Begins

At this stage, it’s time to get our hands dirty (literally in some cases). First, we investigate the car the part is for and the scope of the project to understand exactly what the goal of the part is. Doing this allows us to find all design constraints and look for things we may not be expecting. Replacement part diagrams and factory service manuals can be vital here, especially if we do not have a Mazda or Mazdaspeed readily accessible.

By now we usually have a good idea of what features we want the part to have and can move forward with creating an “MVP”. A minimum viable product is just what it sounds like. Not necessarily pretty or optimized yet but good enough to get to see if an idea will work and to check fitment. During MVP creation we have to consider all design constraints, desired features, integration with other CS parts, and even how to manufacture the part. Check out the changes below from an early MVP to the final design for our GEN3 TMM.

If the part can be 3D printed, we print the initial MVP and test fit. Test fits are by far the most unpredictable part of the whole process as sometimes we discover an issue that can change an entire design. Depending on the part, we can have one test fit and be good to go or four and still have work to do. Once we have revised the MVP to a point where it fits well, looks good, and can be manufactured relatively easily, a functional prototype is produced.

Functional Prototypes

This is where the fun really begins; test fitting is a 3D print is one thing, having the part made out of metal is a whole new story. Depending on the part, we sometimes have to skip directly to this stage as it cannot be easily printed in-house. We always have to be careful doing so to limit the number of expensive prototypes we have made. Sometimes this goes well, other times not so much… This swaybar prototype was limiting suspension travel.

A functional prototype also allows for any testing that we may do. Whether it be on the dyno, track, or on the street, all CorkSport parts are used and abused to ensure they hold up to what you can throw at them. Check out an early CS Throttle Body getting tested on a flow bench.

If we are happy with a prototype, this is where you all can get involved again. We often use “Beta Testers” to get another opinion on the part and to see if they come across any issues. From here we sometimes have revisions that need to be made and another prototype produced but ideally, we are ready to move on.

Manufacture & Prep for Release

From here we move to getting the parts made. Sometimes this is a process that only takes a few weeks, other times it takes many months to complete. The manufacturing method, type of part, and order quantity play a big role here. Additionally, some products have a lot of different parts to make up a whole CS product, so each individual part takes time. Sometimes, we even get to see something unexpected, like these Command Wheel Covers before getting anodized black.

While all of this is going on, we are also preparing the product for release. That way, when our manufactured parts show up, we are ready to send them out to all of you. Installation instructions are created, QA checks are set up, laser etch files are set up, product images and video are taken, the web page listing is set up, and so on. Any and all of the content you see on a product is all created in-house. Engineering school definitely did not prepare me for shooting high-quality photos and video!

Check out a “behind the scenes” look at one of our videos:

At this point, we are pretty much ready to bring the new CorkSport Mazda or Mazdaspeed part out to you all. Throughout this process, we are constantly thinking about the experience someone has when they buy the part to ensure it is something that we would be proud to have on our own cars. After all, we build our dream cars using CS parts just like you do!

-Daniel

DO YOU HAVE A MAZDA PRODUCT IDEA?

Did you know that CorkSport uses your product ideas?!
That’s right!

We’ve been committed to an unprecedented amount of customer involvement in the product development process. From ideas to beta testing, we keep our Mazda community involved throughout the procession of product development processes.
We even have write-ups and reviews from our beta testers that give an insider view of the products they’ve been testing! Some customers have been generous enough to pull together
guest blogs from events and shows where they had our beta parts and released parts installed.


The way we see it, no one is more likely to run our products hard than our customers and race teams! So we put them to the test ourselves at the track and have our trusted customers give us feedback on the installation, performance, and drivability of the parts they are running.


Product and process sneak peeks are dropped into the 7th Gear Membership group on a weekly basis. Where you can see everything from 3D printing, to test fitment and data logs of our upcoming products.

Mazda Steering Wheel

Do you have an idea that you think CorkSport should explore?!
Submit your product ideas here!!

Our engineering team will weigh your idea and see if it’s something we can take on!

Whether you’re looking for power, styling, or just increased comfortability of your Mazda or Mazdaspeed, submit your idea and who knows, your idea might be something EVERYONE has been waiting for!

Until next time, stay safe, stay fast, and stay happy my friends.

-CorkSport

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Garage Organization Tips and Tricks

Making Working in the Garage Easier Starts with Organization!

While we often discuss what’s best for your Mazda and how to make it more fun, we rarely talk about where you spend all your time while working on your Mazda: the garage!

Having a nice organized space to store and work on your ride will keep your Mazda’s exterior in better shape and help you get those CorkSport parts installed faster. After all, we all know someone who has a garage, but their Mazdaspeed lives outside because of how disorganized their garage is. Using the tips that follow should help you avoid being that friend.

Tool Organization

Tools are a vital part of any install, but they don’t do much good if they cannot be found and easily accessed. Below are some tips for keeping your tools neat and tidy.

Have a good quality toolbox that is big enough for all of your tools. Toolboxes exist in all shapes and sizes, finding one that fits your tool collection and suits your preferences will help keep you organized.

Organize your toolbox logically. Sort your tools by type but be sure you don’t have to dig to find the tool you need. I also like to put my most used tools in the drawers that are easiest to access.

Upgrade your organizers. The basic metal or plastic socket organizers work fine, but for a few bucks more, you can get well labeled, magnetic organizers that will keep your sockets in place. The ones below have the bonus of being magnetic on the bottom for even more versatility. Similar organizers exist for wrenches, screwdrivers, and pliers.

Pegboard is your friend. Using pegboard and assorted hooks for the large or otherwise awkward tools will help keep your toolbox easy to access. If you’re not into sifting through drawers, a large pegboard wall can even replace your toolbox!

Storage

Having a place to store extra parts, jacks, and other miscellaneous garage stuff will ensure your garage stays a clean and comfortable work environment.

Just having a place for everything can transform the feel and organization of your space. It may seem obvious but having a designated area for everything in your garage and ensuring it returns to its place removes a lot of the risk for a cluttered, unusable garage.

Keep things off the floor as much as possible. Anything left on the floor will be awkward to work around and will make your garage feel messy. Simple shelving units and cabinets to get things out of the way can make a huge difference.

Utilize your walls and ceiling as much as possible. Moving storage to the walls and ceiling allows you to maximize your usable floor space. Old kitchen cabinets can be repurposed to hang high up and out of the way until you need something. There’s a ton of ceiling storage solutions out there, be creative and finds what works best in your garage. If you’re lucky enough to have high ceilings, storage above the garage door works fantastic.

Making Working on a Project Easier

Whether working on your Mazda, it can be easy to get distracted and messy, leaving you wondering where the extra bolts came from after you get everything put back together. It’s especially important to stay organized if your Mazdaspeed will be out of commission for a little while.

Keep track of your hardware! We’ve said it before but merely using plastic bags and a sharpie to label where each bolt and nut came from makes it way easier when it’s time to put everything back together.

For a more short-term solution, we also use small plastic bins to keep parts and hardware together. If you have a pegboard, be sure to find some bins that will hang on the pegboard! Lastly, a fishing tackle box can be useful to neatly store extra hardware rather than having a random bolt drawer.

 

 

Give yourself a good work surface. Whether you’re cleaning parts, swapping some studs over to a new turbo, or putting together the head on an engine build, having a nice surface to work on will make your life easier. To kill two birds with one stone, some larger tool boxes come with a great workbench top already installed. Short on space? Buy or make a workbench that can fold out of the way when not in use.

Set up your parts in order of removal. This makes it easy to retrace your steps if you have to remove a bunch of different parts to get to whatever you’re working on. It’s extremely simple, but it’s saved me from having to retrace my steps because I forgot to install something.

Keep your tools in a tool tray. We’ve all lost that 10mm socket while rolling around under a car. A simple tool tray will keep all your sockets and wrenches in one place and easily accessible.

Miscellaneous Garage Improvements

While not possible for every garage, these are ideal improvements that take your garage to the next level.

Upgrade your lighting. Most home garages have a few dim light bulbs that work well enough but make it can be really hard to see when deep in an engine bay. LED shop lights can help you see what you’re working on, even after the sun goes down. Extra tip, strong zip ties can offer a temporary hanging solution if you’re unsure what locations will work best.

Epoxy the floor. While it can be expensive to apply, nothing beats the look of a high-quality epoxy coated garage floor. It also makes spills easier to clean up, and you won’t have to worry about staining the concrete. You can even match it to your ride with the colors you choose!

 

 

Install a garage fridge! Cold refreshments make any install that little bit easier. Plus, a garage fridge gives you a place to put all of your extra stickers!

Please share any other tips and tricks you may have down below; we are always looking for ways to improve our experiences in the garage. We’d also love to see what spaces you guys and gals are working with!

 

Cheers,

Daniel