The Right Tool For The Job

My history as a wrench wielding mechanic in a goon suit is almost exclusively as an enthusiast, and over the years I have spent a lot of time making mistakes using the wrong tool for the job, as well as sourcing reliable tools at the best prices so that I could make otherwise difficult jobs substantially easier.

Because of this, I most certainly do not own a $10,000 6′ tall rollaway SnapOn toolbox. Most of my tools are Craftsman, and a handful of my tools came from the dreaded Harbor Fright. Typo intentional. I figured this week I would take some of what I have learned and pass it on, as well as recommend a few tools that I have found indispensable.

Feel free to discount anything I say or condemn me for being a cheap bastard, but I have managed to get by with a lot of cheap tools and a number of really high end ones where they were necessary.

Where to Buy?

A few things to think about when it comes to purchasing your tools are the level of customer service you can expect when the quality of the tool fails to exceed it’s mission in life; the amount you’re spending for that extra assurance and the risks associated with using a tool for the application in question that is substandard. These questions make my buying decisions simple. If I use a Harbor Freight air saw on a piece of plastic radiator core support and it fails, I do a local warranty return or throw it away, no harm no foul. But if I have to choose a torque wrench or a hand tool that I’m going to be using regularly , I’d be better off going high end based on the job I’m going to expect it to do and the frequency I use it. In the case of the DeWalt pictured below, I know all of the replacement parts are reasonably priced and available online. And, I can talk directly to a DeWalt wholesaler locally to remedy Warranty claims, so Overstock.com might be a perfectly fine place to source that item to save an extra $20-60.

Battery Powered 1/4 or 3/8 Drive Impact Wrench





There are two options here for a small versatile impact system: the 1/4 Hex Drive (like an Allen Wrench but has square drive bits) and the 3/8″ Square Drive (Like a Ratchet). The Square Drive is going to deliver more torque and generally runs off an 18v or higher battery, where as the 1/4″ Hex variety runs 18v maximum for the most part. The benefit of the hex drive is that it runs screwdriver bits and some hex drive drill bits and is a little more versatileโ€ฆbut you pay for that in lack of torque. The Rigid hex drive we use around here will break loose most chassis brace bolts and almost everything in the engine compartment aside from head bolts, turbo bolts, etc. It won’t always break loose exhaust nuts/bolts, so it requires breaking those loose by hand. But that DeWalt pictured above, it cracks out 110ft lb of torque with a Max RPM of 2700. It’s not cheap by any means, kitted up at a retail (read: you can get it cheaper) of ~$350, it’s a big pill to swallow, but when it cuts your time drastically on projects and replaces half of the tools in your box before you even buy them, that’s a heck of a deal.

Either way, these are cordless, airless, versatile, have the potential (depending on brand, drive style, and voltage) for being extremely high torque (some even available in 1/2″ Drive with 36v A123 Li-Po Batteries that punch over 300ft lb of torque).

Universal Impact Sockets





These are awesome and get into some harder to reach spots, even if you use them on the end of a ratchet/extension combo or with a breaker bar. Generally, they have a less aggressive universal joint so they work well at getting into a tight space, but don’t promote rounding off of the heads of nuts and bolts due to that aggressive angle. Don’t have a wobbly socket and want your standard universal to stay put better? Use some electrical tape and wrap the universal section to keep it from turning 90 degrees away from the work while you’re lining things up. On these sockets, I almost always go Harbor Freight Pittsburgh Brand or some other Taiwanese Made manufacturer. Why? Because I’ve never had an overseas impact break or round off a nut/bolt. Perhaps I’m just lucky so far, but I’m not spending more than I need to on a tool like this.

Long Extensions.





I don’t know why I never owned a two foot long 3/8″ Drive Extension until recently, it is by far one of the handiest tools in the box – allowing me to get into places I couldn’t in the past. This combined with a universal or a wobbly impact socket gets my hands out of the engine compartment where I’m guaranteed to bloody my knuckles, and into a place where I can add lots of torque with a breaker bar or a larger ratchet to get the fasteners loose.

Silicone Spray & Pentrant Spray
(Both of these are always in close reach when I’m working on cars)





The silicone spray is excellent to help lubricate tight parts like exhaust hanger bushings, polyurethane suspension bushings and silicone hoses. Also works well on rubber parts that have become brittle. Keep it OFF of your paint, it has a tendency to soak in and prevent adhesion of future paint jobs. If you must use it to clean black rubber/plastic trim on your vehicle, don’t spray it on, spray it on a cloth and wipe it on. WD-40 is often used in place of silicone spray, but true silicone spray is substantially different than WD-40โ€ฆ.which is a bit of a cross between penetrant and silicone spray. If you’re bored – check out 2000+ uses for WD-40.

The penetrant spray is a must-have on the workbench. In half of the bolts or studs I have seen broken off due to a seized nut on the other end, I can confidently say most of those would have cooperated had they been thoroughly soaked with PB Blaster or Aerokroil. Both are top of the line penetrating sprays, although I prefer Blaster, because the ‘kroil is freakishly expensive out here (although from my experience with it I am very impressed). Tapping on fasteners that have been soaked does help the penetrating action and if the nut starts to back off and re-catches, spray it again, tighten it a turn or so and then back it off again.

Ratcheting End Wrenches (especially the pivoting ones)





I tend to work on nothing but metric fasteners in cars and because of that I cut my tool budget in half. Which allows me to splurge every once in a while with things like these pivoting head ratcheting end wrenches. They come from a number of different companies: GearWrench, Craftsman, Snap-On, Husky, etc.

There are a few things to look at when you evaluate a ratcheting end wrench set: toggle, internal strength, overall thickness and other features. Toggle is whether or not you can change directions without flipping the wrench over. In my opinion this is useless – especially if you have a set of ratchet wrenches which lack the canted angle of the box end that you find in standard non-ratcheting box end wrenches. The next option is internal strength – this usually goes hand in hand with quality but also with the number of detents in the ratchet mechanism – so ask around to your tool counterman as to which they have seen returned broken the most often. Thickness is also important. A strong ratchet wrench that is nearly as thick as a standard ratchet isn’t going to be helpful in 90% of the places where you need the functionality of a ratcheting end wrench. Finally there are a number of different features in ratcheting wrenches: Some have interchangeable heads so you can get the effect of a ratchet with a through-hole in it. Others have pivoting heads (as shown in the photo) which pivot up to 90 degrees to get into a variety of areas for tough jobs. That set in the photos evidently can actually lock the pivot angle.

Want to read some more about cool tools for your shop and which tools are the best for the job? Check out some of these forums where people regularly discuss tooling and shop layout and practices:

https://www.garagejournal.com/forum/

Got some other forums that you like to browse when choosing tools or choosing plans for your shop? Make a comment here to share with others.

Jason

CorkSport Dyno Day

Last Saturday at our CorkSport Swap Meet, we had a great turnout for the Dyno Testing. With 16 people signing up ahead of time and 5 signing up on site, we got some great runs in from a diverse group of participants. We even felt sorry for a handful of non-Mazdas and let them participate as well!

DYNODAY
High horsepower of the day was Jason O’Neill with his ’01 Miata. Jay’s car made 393hp to the rear wheels with a brutal 368 ft lb of torque. A week earlier he had the motor out to diagnose some issues with the variable valve timing as well as try to get the head into the shop for new valve guides and seals and couldn’t make it in time so he threw it back in just to drive down to the event on a set of beefy drag radials. Later in the evening he ran an 11.51 at 124mph out at Portland International Raceway. Brutal. I’ll say this much, when a lightweight little Miata pushing 400+hp (it was uncharacteristically chilly out Saturday night) on a cold track makes a 1.6 second reaction time, it’s driver has had some practice. Hats off to Jay for his awesome car and sticky launch skills.

Close behind was an LS2 powered FD RX-7 that was unbelievably clean. The install was gorgeous, with little over 1000 miles on the clock since the swap, and the powerband was equally beautiful. Dropping an Earth shaking 300ft lb of torque at 1600RPM and following that up with a 45 degree horsepower curve topping out at 376hp, this car would be more adrenaline pumping fun than a barrel of monkeys in an AK-47 factory. And the owner’s passion for Mazdas goes way backโ€ฆhe bought an FD off the lot new in ’93 as well. While purists will wince at the addition of Chevy Power to one of the crown jewels of Mazda’s Rotary history, I would guess anyone who saw the meticulous install and the owners passion for making this an all around amazing car would give it a thumbs up. The drivetrain wasn’t the only amazing thing about the car – the suspension and bodywork were phenomenal as well.

We had a pair of Speed3’s and a Speed6 on the dyno as well, with high HP numbers in the high 260’s and high torque numbers in the high 290’s. The dyno runs on these cars are all over the map, preferencing torque on one run, horsepower on the next. One car ran 257HP w/ 296ft lb followed by a run of 269HP w/ 282ft lb. And I always thought the less the driver could effect the run the more consistent the output would be – not so with the MZR 2.3 DISI powered sedans.

The rest of the pool consisted of two FS Powered Mazdaspeed Protรฉgรฉs, a BP Turbo Powered Protรฉgรฉ, Four Miata’s and two eardrum scalding FB RX-7’s that both gave the LS2 a run for its money for smoothest powerband.

All in all it was a great day, and we had some good opportunities to talk shop and discuss opportunities for more power. The Seattle area group from MazdasNW.com came down and were able to meet up with more of the folks on the forum who are from the Portland Area. All in all, it became clear that a lot of these Mazda enthusiasts are hungry for opportunities to spend time discussing their wrenching projects and spending time with like-minded people. I look forward to future opportunities like this. Thanks again for everyone who came out to the eventโ€ฆwithout such great participation, none of us would have had as much fun as we did.

P.S. If you have video of your car on our Dyno during the CorkSport Dyno Day and it’s not included in the above video playlist, fire over a copy for me and we’ll add it! Sorry for not getting all of the cars on video, I had a few different hats I was wearing and wasn’t able to get them all.

CorkSport Goes to SevenStock XII

We attended Sevenstock XII down in sunny Irvine, California on September 26th for a fun day of Mazda rotary-powered goodness. The event was held at Mazda’s headquarters which has plenty of parking and provides a great backdrop for the biggest rotary event in the world. As you can see below, when we arrived we were greeted with a reminder of what Mazda is all about.



There was plenty of Mazdaโ€™s favorite catch phrase on display at the event. Row after row of rotary powered vehicles were in the parking lot, and the enthusiasts who drove them there could be found wandering around taking it all in. The people in charge told us that there were more cars at this yearโ€™s event than there had been at any previous Sevenstock.




Sevenstock always has people who had travel long distance to reach the show, but this year we saw some people who travelled especially far. RE-Amemiya and Knightsports flew in from Japan to get more acquainted with US rotary fans, and hopefully spread the word about their parts. We drove 1000 miles to setup a booth at the event and show off some of CorkSportโ€™s new parts for rotary vehicles. A lucky RX-8 owner won the newly released CorkSport RX-8 Racepipe we donated to the Sevenstock raffle.


There were some really outstanding cars at the event. I particularly liked the white FD below with the 99 spec front end conversion installed. The car even had a rare Mazdaspeed vented hood.




In my opinion, the best sounding engine at the event was a 4-rotor in the time attack RX-8. The best way to describe a 4 rotor engine sound to someone who has not heard one is that itโ€™s like an F1 engine only better. The motor has wicked fast throttle response and took maybe a second to redline while free revving.




It was great getting to talk to everyone at the event and chatting with customers about their cars. I look forward to next yearโ€™s event to see great cars and great people again. If you have the means, please stop by our booth at any of the shows we attend!

Derrick

CorkSport September 2009 Swap Meet and Dyno Day

We had our swap meet and dyno day on Saturday the 19th. The weather for the day was pretty ominous with rain forecasted from early morning to around noon and it was right on. At 6am the rain started up but that didnโ€™t stop us from getting the event going.


10am with the rain coming down


Alan Webb Mazda showed up at the event early and brought along some parts to sell at a discount and a new 2010 Mazdaspeed 3 to show off. We had the swap meet spaces in doors to keep people dry during the entire day. There were lots of good deals to be had at the event that we offered and other people brought as well.


People checking out the deals (including the sweet RE-Amemiya MS3 hood)


We had almost the entire Mazda range of models represented at the event. All models of Rx7s, Rx8s, Mazda Proteges (new and older models), Miatas, Mazda 6s, and Mazda 3s.


Scottโ€™s FC with the drift damage can be seen at the right (Scott too)


The dyno event had 20 cars on run on it during the day. The best power made was a NB Miata with a GT3076R turbocharger at 400 wheel hp. The car is very un-assuming until the driver hits the throttle.


The biggest dyno number of the day went to the red Miata above.


The day even had a few surprises in it too. The 1st gen Rx7 after its dyno run drove around the parking lot and the tie rod end broke. After a quick assessment and help from CorkSport the tie rod end was repaired and the car was back on 4 wheels. Thankfully it happened in our parking lot and not on his drive home.


Oh Snap!


Thank you to everyone for coming out and making the event despite the not so pleasant weather early in the day. I would like to mention a special thanks to Alan Webb Mazda for braving the weather and to MazdasNW group for driving down from the Seattle area.

Derrick

Old Memories

Remember when the first Veilside body kits came out back in the late 90s? Back in 1998 those kits were incredible! Another must have item for style was wheels made by the company Niche. They had some cleverly done up advertisements in Sport Compact Car Magazine that that caught my attention. Niche was not exactly Rays Engineering but they were very cutting edge.



Speaking of Sport Compact Car, I remember reading that magazine when Shiv and Dave were contributing editors. Project cars back then were mostly FD Rx7s and too many Hondas to count. Every once and a while a Mazda would pop up in the articles and features. Our CorkSport KL-ZE swapped Mx3 was featured in the March 2000 issue. My favorite quote, โ€œI never thought a Barney Purple MX-3 could look so badassโ€.

All of these things have one thing in common; they are not with us anymore. You can still buy the original Veilside kit but with all the knockoffs I havenโ€™t a real one in 10 years. Niche wheels have been out of the market for years. Sport Compact Car (after Shiv and Dave left) went downhill and had become just another car magazine. The owners of the magazine killed it last year.

Things change for the good and the bad. One thing that hasnโ€™t changed is that CorkSport is still here to support Mazda enthusiasts, and we thank you guys for all your support over the years.

Derrick