โ€œWhich intercooler should I get?โ€ The Pros and Cons of a TMIC & FMIC

“Which intercooler should I get?” At Corksport, we get this question almost every day. The debate of top mount intercooler vs. front mount intercooler has been one that has raged on in the forums for years. Just looking around you will see both options on all sorts of cars. So what is the answer?

 

The Mazdaspeed 3 and Mazdaspeed 6 both come with a top mount intercooler (TMIC) from the factory. There are many reasons for this, but the main one is that it is much cheaper to manufacture and install. A top-mounted intercooler can be installed directly into the engine at the factory so it is ready to drop into the car, saving both time and money.

Pros of the TMIC

The upside of the TMIC is that it uses the shortest possible path from the turbo to the engine. This reduces the amount of time it takes for the car to accelerate, this feeling can be amplified between shifts when the power comes back on very quickly. The TMIC is also very simple and compact, with very few connections and possible places for air leaks. A TMIC will also weigh very little compared to a FMIC setup and usually is in a place with very good airflow. With our TMIC, it’s a simple replacement as it fits like OEM. Generally, it is more affordable than an FMIC. So, if you’re on a budget, the TMIC may be what you want.

 

 Cons of the TMIC

The downside of TMICs is that they are generally limited in size by the design of the car. Often times they are much smaller than most FMICs. They are typically placed very high in the engine bay, raising the carโ€™s center of gravity. Most importantly, the biggest downside of the TMIC is that it sits in a hot engine bay. Just by sitting on top of the motor, the TMIC can soak up heat, thereby decreasing its effectiveness in cooling the air compressed by your turbo.

 

FMIC for the Mazdaspeed 3

 

Pros of an FMIC

The principles are mostly the same for the pros and cons of the FMIC. The core of an FMIC can be much larger and, in the case of a properly designed system, can cool temperatures much more effectively. Being placed further away from the engine and out into the stream of air of your car can make the FMIC much cooler and, more importantly, more consistent. One last reason that many people love FMICโ€™s is the look, nothing says I mean business more than a massive bar and plate core smiling in your rear view.

CorkSport Front Mount intercooler for 2007-2013 Madaspeed

Cons of an FMIC

The biggest downside of an FMIC is that the installation process is much longer, requiring your car to be out while you do the work. Another downside of an FMIC can be the much longer piping needed to route compressed air to them. This piping can increase turbo lag and usually has many couplers that may cause the potential for air leaks or other issues.

So what does CorkSport say? As a general rule, we would say that if you donโ€™t plan to add more than 50-100 horsepower, a top mount intercooler will work just fine and be much easier on your plans and wallet. If you eventually want to go wild with your car and build it up much higher than stock, you will want to seriously consider a front mount intercooler. Our advice would be to try to plan in advance what you want out of the car so that you only have to buy parts once.

Happy spooling!

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Derricks Mazda Rumor Round-up

I have made some speculations in the past about things to come and have been fairly accurate thus far so I thought I would take another look into the future with the inside knowledge I have.ย ย  Here are my most recent thoughts.

We know that the plant in Mexico that Mazda is building was slated for Mazda 3โ€™s and Mazda 2โ€™s for sale in North America.ย  The whole plant will be online and running in 2014 with some production being slated for a small car from Toyota which Mazda will be building for them (which just says something about the quality of Mazda if Toyota is willing to have them Mazda build them).ย  Mazda has said most of the production is slated for Central and South America which I am not sure about.ย  I am betting that this new plant will be building additional units for the anticipated surge of the new Mazda 3 coming out and here is the reason why.

Mazda-Mexico-Plant

The new Skyactiv chassis Mazda is building cars from was announced to be shared in the next Mazda 2 recently.ย  This means the Cx5, upcoming Mazda 3, and upcoming Mazda 2 will all be produced on the same platform. That means the tooling, production, power trains, and everything else will be available to build ยฝ of the Mazda product line in one place.ย  This one place (Mexico) is a free trade zone for North, Central, and South America giving Mazda the ability to supply vehicles to any western hemisphere market quickly and tax free.

The capacity of the new plant will be 230,000 units by 2016 which is almost enough to supply the US sales with one plant if you look at the 277,046 Mazdas sold in 2012.ย  I wouldnโ€™t expect all of the supplied models to come from the new plant as Mazda Japan has a majority of their worldwide production capacity still based in Hiroshima, but the potential is there.

My second rumor will be that the new Mx5 will be released next spring or summer.ย  It was back in 2011 when the patent pictures were dug up by someone and posted by all of the magazines.ย  With the Rx8 gone and the current Mx5 having gone through a 2nd facelift on the same chassis it is well overdue.ย  2 years have already gone by and the new Mx5 should be ready to pop.ย  With the current focus being on the new Mazda 3 I am betting we will get a surprise next spring from Mazda.

Newest-Mazda-MX-5-Miata-patent-drawing

 

-Derrick

Help Build the Mazdaspeed of Your Dreams

You may remember that we had to get a new shop testing vehicle after our last Mazdaspeed 3โ€™s untimely demise See here; but what you may not know is how much time and effort was put into that car. Building a rolling showcase isnโ€™t easy, cheap or quick. We were sad to see it go but now have a brand new canvas to start over on.

Our Genpu

With our new speed we decided to go white, with that pearly white paint job we wanted to go towards a โ€œpandaโ€ style going forward, mixing white and black parts in our build. We have started with a few small black and white things (intake, BOV, etc.). Weโ€™re really looking for input from you to really make this car unforgettable.

CorkSport new Mazdaspeed 3

Weโ€™re looking at every detail to try to make an overall car that hasnโ€™t been seen before that goes deeper than just bolting things on. We want to try new things, make combinations that have never been seen before and really try to make something that you would want if you never had to make a compromise.

Corksport White Intake

Check us out on Facebook and let us know what you think we should add to this car to make it really unique.

Product Release!! CORKSPORT 2010+ Mazda 3 Skyactiv Air Box for CorkSport SRI

Help limit your CorkSport Short Ram Intake from sucking in hot air with the CorkSport SkyActiv Cold Air Boxย for the 2010+ Mazda 3 Skyactiv. By coupling your Short Ram Intake with a cold air box, you will see the benefits of the intake system without the pressure drops inherent to longer tube intakes. Using the CorkSport Cold Air Box helps block hot air from the engine, while keeping open the access to cool air from the inner fender. ย Our Cold Air Box has undergone extensive testing at various ambient air conditions to verify performance in all conditions.

CorkSport SkyActiv Airbox

Made of durable and lightweight FRP construction the CorkSport Mazda 3 SkyActiv Air box is strong and lightweight, but looks great under your hood. Simple instructions make the CorkSport SkyActiv Air box easy to be installed by anyone with a CorkSport Short Ram Intake. With the SkyActiv Airbox your intake will stay cooler, which means your engine will run better. Whether you sit in a lot of traffic, live in a hot climate, or simply have noticed too much heat-soak, the SkyActiv Air box is the solution to loss of power due to high under hood temperatures.

SkyActiv-Airbox-Installed

 

The CorkSport 2010+ Mazda 3 Skyactiv Air Box for CorkSport SRIย is available at our online catalog for only $99.99 and is ready to ship now. For more information please visit our product listing at:https://www.corksport.com/corksport-2010-mazda-3-skyactiv-air-box-for-corksport-sri.html

Fuel Pump Comparison Part 3

Welcome back to the Fuel Pump Comparison, Part 3. If you haven’t been following along with us feel free to readย Part 1 and Part 2.ย 

Corksport dyno testing of fuel pumps for Mazdaspeed 3

Now that we have a good understanding of the basics for these high pressure fuel pumps we can start to really dig deeper into the specifications. One of the items we were really curious about were the materials used in the construction of these pumps. We decided to have the hardness tested and ascertain the materials used. The factory pump internals do not use any coating, the hardness test showed us that the internals went through a hardening process as the core was significantly softer than the surface. Because of these hardness requirements, many other aftermarket internals use a coating of some sort to decrease friction between the piston and the sleeve. As for what the stock internals are made from, we answered that. Except for the hardening procedure, according to their chemical breakdown, they match a common die steel, so nothing too fancy.

corksport

Corksport

 

We now understand why it is so common to hear that the factory pumps are machined to such tight tolerances. At high rates of speed and pressure with a hardened material, you could easily have failures if tolerances were not correct.

When testing the fuel pumps on the dyno, we chose a Mazdaspeed 3 (2nd gen) with bolt-ons and a stock turbo. The factory boost levels we maintained 1700psi all the way to redline with no issues. As soon as we raised the boost slightly, the fuel pump began to drop pressure. With a Cobb AccessPort and a stage 2 reflash, the pressure of the pump would drop under 1000psi by 5000rpms. If youโ€™re going to turn up the boost or run a reflash, an upgraded fuel pump is a must.

dyno results for different fuel pumps on mazdaspeed 3

Our dyno is able to adjust load, so in our testing we chose a load value typical of 4th gear on the street and tested all pumps with the same load on the same day, only hours apart from each other. All the pumps tested performed very similar for power but the stock pump actually ran a lower air/fuel ratio. This is because all of the pumps were tested with no tune. When we changed to the Cobb stage 2 map, the power levels increased but we could not complete the test with the stock pump as it just could not keep up with the demand. With the stage 2 tune, we found the air/fuel ratios to be very, very rich and had a very real possibility for causing high load misfires. We actually experienced that several times on colder days. With no tune, this does not happen but the car did still run very rich in boost with all the aftermarket fuel pumps. With a custom tune though, there should be no difference between the pumps and you can raise the boost without worry of running low on pressure.

Now that you have read Part 3, seeย Part 1ย andย Part 2.

Stay tuned for part 4 in our fuel pump comparison series, things are about to really heat up!!!