{"id":11166,"date":"2019-02-19T07:02:31","date_gmt":"2019-02-19T15:02:31","guid":{"rendered":"https:\/\/corksport.com\/blog\/?p=11166"},"modified":"2025-04-14T06:07:04","modified_gmt":"2025-04-14T14:07:04","slug":"cst6-the-corksport-stock-flange-record-turbo","status":"publish","type":"post","link":"https:\/\/corksport.com\/blog\/cst6-the-corksport-stock-flange-record-turbo\/","title":{"rendered":"CST6 | Behind The CorkSport Turbo Design"},"content":{"rendered":"\n<p>A few weeks ago, we discussed some of the <a href=\"https:\/\/corksport.com\/blog\/inside-look-corksport-turbo-design\/\">design intent behind the CST5 turbocharger<\/a> for the Mazdaspeed platform. &nbsp;Today, we want to follow up with the CST6 Turbo . The CST5 and the CST6 both were a result of CorkSport\u2019s desire to develop a new stock flange turbocharger that goes beyond the power limits of our FANTASTIC &nbsp;<a href=\"https:\/\/corksport.com\/mazdaspeed-3-turbocharger-upgrade.html\" title=\"\">CST4 Turbo<\/a>. &nbsp;<\/p>\n\n\n\n<p>During the development of a higher power stock flange <a href=\"https:\/\/corksport.com\/mazda-turbo-upgrade-kits-parts\/\" title=\"\">performance turbo<\/a>, we found that we were asking too much of the CST4 Design. &nbsp;The result of our efforts is the <a href=\"https:\/\/corksport.com\/blog\/inside-look-corksport-turbo-design\/\">CST5 Turbo which you can see here<\/a> and the <a href=\"https:\/\/corksport.com\/2006-2013-disi-mzr-cst6-turbo-upgrade.html\">CST6 Turbo<\/a> which we are about to dig into. &nbsp;<\/p>\n\n\n\n<p>In this blog, we\u2019ll dig into the wheel sizing, the CHRA, and some of the challenges we faced in the development and testing stages for the CST6. &nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"CST6 Turbocharger | 600+ WHP Upgrade for Mazdaspeed 3\/6 | CorkSport Mazda Performance\" width=\"525\" height=\"295\" src=\"https:\/\/www.youtube.com\/embed\/hyMEsZqd4u4?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<h3 style=\"text-align:center;\">Stay Up-to-date with CorkSport &nbsp;&nbsp;<script src=\"https:\/\/apis.google.com\/js\/platform.js\"> <\/script>\n\n<div class=\"g-ytsubscribe\" data-channel=\"CorkSport\" data-layout=\"default\" data-count=\"default\"><\/div>\n<\/h3>\n\n\n\n<hr class=\"wp-block-separator has-css-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">Compressor Wheel<\/h2>\n\n\n\n<figure class=\"wp-block-image\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"681\" src=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed6-drop-in-turbo-cst6-1024x681.jpg\" alt=\"CST6 Mazdaspeed Turbo\" class=\"wp-image-11167\" srcset=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed6-drop-in-turbo-cst6-1024x681.jpg 1024w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed6-drop-in-turbo-cst6-300x200.jpg 300w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed6-drop-in-turbo-cst6-768x511.jpg 768w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed6-drop-in-turbo-cst6.jpg 1200w\" sizes=\"(max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\n\n\n\n<p>The compressor wheel utilized on the CST6 is well-known and trusted, GEN1 GTX76. &nbsp;The GTX76 compressor is rated for 64 lb\/min and is capable of boost pressures that will require a 4 bar <a href=\"https:\/\/corksport.com\/mazdaspeed-4.5-bar-map-sensor.html\" title=\"Mazdaspeed Map Sensor Upgrade\">MAP sensor upgrade<\/a>. &nbsp;Like the CST5, the compressor housing is a 4-inch inlet with anti-surge porting. <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Ball Bearing Design for the Mazdaspeed Turbo<\/h2>\n\n\n\n<figure class=\"wp-block-image\"><img loading=\"lazy\" decoding=\"async\" width=\"1016\" height=\"795\" src=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed3-turbo-kit-cst6.jpg\" alt=\"Mazdaspeed CST6 Turbo Backside\" class=\"wp-image-11168\" srcset=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed3-turbo-kit-cst6.jpg 1016w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed3-turbo-kit-cst6-300x235.jpg 300w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed3-turbo-kit-cst6-768x601.jpg 768w\" sizes=\"(max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\n\n\n\n<p>Unlike the CST4 and CST5, the <a href=\"https:\/\/corksport.com\/2006-2013-mazdaspeed-3-big-turbo.html\" title=\"Mazdaspeed Turbo CST6\">CST6 Mazdaspeed Turbo<\/a> uses a completely different CHRA and bearing system, and for good reason. &nbsp;As the turbocharger wheel sizes increase, so do the weight and potential boost pressure. This results in higher loads on the wheels, turbine shaft, and bearing system. To increase the durability and performance of the CST6, we opted to move from a conventional journal-bearing design to a more modern and robust ball-bearing design. &nbsp;<\/p>\n\n\n\n<p>The ball bearing system improves durability and stability for high horsepower\/high boost operation along with improved spool and transient response. &nbsp;Changing the CHRA did pose some new challenges, however.  Ease of installation has always been a key feature with CorkSport products and that\u2019s not lost with the CST6. &nbsp;The CHRA has been modified to support the use of the OE oil drain line and all necessary oil feed components and coolant components are included for seamless installation. <\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/corksport.com\/mazda-turbo-upgrade-kits-parts\/\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"200\" src=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2023\/06\/k04-replace-your-mazdaspeed-turbo.jpg\" alt=\"Upgrade Your Turbo with the CST4\" class=\"wp-image-14909\" srcset=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2023\/06\/k04-replace-your-mazdaspeed-turbo.jpg 640w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2023\/06\/k04-replace-your-mazdaspeed-turbo-300x94.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Turbo Compressor Wheel<\/h2>\n\n\n\n<figure class=\"wp-block-image\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"689\" src=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdspeed-performance-turbo-cst6-1024x689.jpg\" alt=\"CST6 Mazdaspeed Turbo Compressor Wheel\" class=\"wp-image-11169\" srcset=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdspeed-performance-turbo-cst6-1024x689.jpg 1024w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdspeed-performance-turbo-cst6-300x202.jpg 300w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdspeed-performance-turbo-cst6-768x516.jpg 768w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdspeed-performance-turbo-cst6.jpg 1200w\" sizes=\"(max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\n\n\n\n<p>Like the CST5 Turbo, we\u2019ve put a focus on the wheel size ratio and have validated its performance. The CST6 Performance Turbo uses the Gen1 GTX76 compressor wheel paired with the Garrett GT35 turbine wheel\u2026aka GTX3576r. &nbsp;This wheel combination provides us with a ratio of 1.12 which falls well within the rule of thumb discussed the in the <a href=\"https:\/\/corksport.com\/blog\/cst5-spools-testing-and-validation\/\">past CST5 blog<\/a>.  <\/p>\n\n\n\n<p>In testing, we found that increasing the size of the turbine wheel from a GT30 to a GT35 with the same GTX76 compressor wheel resulted in more top-end power and no penalty in spool time. \u00a0This combo also provided a good power delta from the CST5 to better provide an optimal power option for the community. Since then, the CST6 has proven power at 600+whp at ~34- 35psi, and testing will continue past 40psi. \u00a0<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">External Wastegate<\/h2>\n\n\n\n<figure class=\"wp-block-image\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"681\" src=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed-3-turbo-cst6-1024x681.jpg\" alt=\"CST6 Turbine Wheel for Mazdaspeed\" class=\"wp-image-11170\" srcset=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed-3-turbo-cst6-1024x681.jpg 1024w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed-3-turbo-cst6-300x200.jpg 300w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed-3-turbo-cst6-768x511.jpg 768w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mazdaspeed-3-turbo-cst6.jpg 1200w\" sizes=\"(max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\n\n\n\n<p>The initial testing of the <a href=\"https:\/\/corksport.com\/blog\/the-cst6-has-arrived\/\" title=\"The CST6 has Arrived!\">CST6 Mazdaspeed turbo<\/a> started with an internally wastegated turbine housing as that was the original goal with the CST5 and CST6. &nbsp;However, it quickly became obvious that a turbocharger of this size and power potential could not be safely controlled with an internal wastegate. &nbsp;The amount the wastegate port and \u201cexhaust\u201d or flow was not nearly adequate for proper boost control.  <\/p>\n\n\n\n<p>The boost would creep to nearly 26psi with no signs of tapering off. &nbsp;Nevertheless, we continued testing, knowing that auxiliary fueling was necessary. &nbsp;Once the CST6 power and durability were validated, we moved to design a turbine housing that could provide the necessary boost control and power potential.<\/p>\n\n\n\n<figure class=\"wp-block-image\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"753\" src=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mps-turbo-upgrade-1024x753.jpg\" alt=\"Turbo Internal Wastegate Housing\" class=\"wp-image-11171\" srcset=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mps-turbo-upgrade-1024x753.jpg 1024w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mps-turbo-upgrade-300x221.jpg 300w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mps-turbo-upgrade-768x565.jpg 768w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/mps-turbo-upgrade.jpg 1200w\" sizes=\"(max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\n\n\n\n<p>Above is the removed CST6 internally waste-gated housing. &nbsp;In our <g class=\"gr_ gr_9 gr-alert gr_gramm gr_inline_cards gr_run_anim Punctuation only-ins replaceWithoutSep gr-progress\" id=\"9\" data-gr-id=\"9\">testing,<\/g> we pushed the turbo to nearly <a href=\"https:\/\/corksport.com\/blog\/600hp-mazdaspeed-build-path\/\" title=\"600hp Mazdaspeed 3 Build Path \u2013 CorkSport Barett\u2019s 2009 Mazdaspeed\">600whp<\/a> with 40gph of methanol auxiliary fueling. &nbsp;This amount of heat combined with a turbine housing that was literally being pushed to its limits resulted in a great learning experience. &nbsp;As you can see, the turbine housing was cracking! The GT35 turbine wheel and power <g class=\"gr_ gr_8 gr-alert gr_gramm gr_inline_cards gr_run_anim Grammar multiReplace\" id=\"8\" data-gr-id=\"8\">was<\/g> just too much.<\/p>\n\n\n\n<p>From this discovery and analysis, we developed the <a href=\"https:\/\/corksport.com\/2006-2013-disi-mzr-corksport-turbo-ewg-upgrade-kit.html\">EWG turbine housing<\/a> with the CST6 in mind. \u00a0The scroll size was increased, the wall thickness was increased in critical areas, and the 44mm EWG port was added. \u00a0<\/p>\n\n\n\n<figure class=\"wp-block-image\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"498\" src=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/corksport-ewg-turbo-cst6-1024x498.jpg\" alt=\"Mazdaspeed CST6 Turbo IWG vs EWG \" class=\"wp-image-11172\" srcset=\"https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/corksport-ewg-turbo-cst6-1024x498.jpg 1024w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/corksport-ewg-turbo-cst6-300x146.jpg 300w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/corksport-ewg-turbo-cst6-768x373.jpg 768w, https:\/\/corksport.com\/blog\/wp-content\/uploads\/2019\/02\/corksport-ewg-turbo-cst6.jpg 1047w\" sizes=\"(max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\n\n\n\n<p>With the use of the EWG turbine housing, boost control is now spot on and can easily control from spring pressure to an excess of 35+psi. &nbsp;Stick around as we continue to push the limits of the <a href=\"https:\/\/corksport.com\/2006-2013-mazdaspeed-3-big-turbo.html\" title=\"\">CST6 Mazdaspeed Turbo<\/a><span style=\"box-sizing: border-box; margin: 0px; padding: 0px;\"><a href=\"https:\/\/corksport.com\/2006-2013-mazdaspeed-3-big-turbo.html\" target=\"_blank\" rel=\"noopener\">&nbsp;<\/a><\/span>as we continue testing and validation of the <strong>CorkSport V2 <a href=\"https:\/\/corksport.com\/mazdaspeed-3-intake-manifold.html\" title=\"Mazdaspeed intake manifold\">Intake Manifold w\/Port Injection<\/a><\/strong>. &nbsp;<\/p>\n\n\n\n<p>Thanks for tuning in with CorkSport Mazda Performance.<\/p>\n\n\n\n<p><strong>Connect with us:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-social-links has-icon-color is-style-logos-only is-layout-flex wp-block-social-links-is-layout-flex\"><li style=\"color: #1a2791; \" class=\"wp-social-link wp-social-link-facebook  wp-block-social-link\"><a href=\"https:\/\/www.facebook.com\/corksport\" class=\"wp-block-social-link-anchor\"><svg width=\"24\" height=\"24\" viewBox=\"0 0 24 24\" version=\"1.1\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" aria-hidden=\"true\" focusable=\"false\"><path d=\"M12 2C6.5 2 2 6.5 2 12c0 5 3.7 9.1 8.4 9.9v-7H7.9V12h2.5V9.8c0-2.5 1.5-3.9 3.8-3.9 1.1 0 2.2.2 2.2.2v2.5h-1.3c-1.2 0-1.6.8-1.6 1.6V12h2.8l-.4 2.9h-2.3v7C18.3 21.1 22 17 22 12c0-5.5-4.5-10-10-10z\"><\/path><\/svg><span class=\"wp-block-social-link-label screen-reader-text\">Facebook<\/span><\/a><\/li>\n\n<li style=\"color: #1a2791; 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